Jing Guo, Peizu Liu, Kai Cui, Dongsheng Feng, Junming Yi, Huidong Li
{"title":"Innovative resource utilization of sludge and red mud: development of in-situ magnetic and floatable biochar for the adsorption of basic fuchsin","authors":"Jing Guo, Peizu Liu, Kai Cui, Dongsheng Feng, Junming Yi, Huidong Li","doi":"10.1007/s42768-025-00238-1","DOIUrl":null,"url":null,"abstract":"<div><p>The development of sustainable adsorbents that integrate low-cost separation and high contaminant removal efficiency remains a critical challenge in wastewater treatment. This study engineered a sludge-based magnetic floatable particle adsorbent (SMFA-800-0.5) through synergistic co-pyrolysis of municipal sludge, red mud, and hollow glass microspheres (HGM) for the removal of basic fuchsin (BF) from dye wastewater. The results indicated that the dual-function separation approach utilizing Fe<sub>3</sub>O<sub>4</sub> in situ formation from red mud (magnetization of 8.24 A·m<sup>−1</sup>) enables excellent recovery efficiency, eliminating the need for external Fe precursors, while the integration of HGM provides a self-floating capability with 76% surface retention over 3 h. The sludge-derived carbon matrix, enhanced by HGM’s structural support, provides hierarchical pores with a Bruner–Emmett–Teller (BET) surface area of 57.98 m<sup>2</sup>·g<sup>−1</sup>. The addition of bentonite clay effectively addresses powder dispersion issues in flow systems. This material demonstrates superior adsorption performance, achieving a capacity of 106.72 mg·g<sup>−1</sup> for BF via pseudo-first-order kinetics. The enhanced adsorption performance is driven by multi-mechanism synergies, including electrostatic attraction and pore filling. This work pioneers a “zero-external-input, dual-recovery” paradigm for sustainable dye removal.</p><h3>Graphical abstract</h3>\n<div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":807,"journal":{"name":"Waste Disposal & Sustainable Energy","volume":"7 3","pages":"421 - 435"},"PeriodicalIF":0.0000,"publicationDate":"2025-06-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Waste Disposal & Sustainable Energy","FirstCategoryId":"6","ListUrlMain":"https://link.springer.com/article/10.1007/s42768-025-00238-1","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 0
Abstract
The development of sustainable adsorbents that integrate low-cost separation and high contaminant removal efficiency remains a critical challenge in wastewater treatment. This study engineered a sludge-based magnetic floatable particle adsorbent (SMFA-800-0.5) through synergistic co-pyrolysis of municipal sludge, red mud, and hollow glass microspheres (HGM) for the removal of basic fuchsin (BF) from dye wastewater. The results indicated that the dual-function separation approach utilizing Fe3O4 in situ formation from red mud (magnetization of 8.24 A·m−1) enables excellent recovery efficiency, eliminating the need for external Fe precursors, while the integration of HGM provides a self-floating capability with 76% surface retention over 3 h. The sludge-derived carbon matrix, enhanced by HGM’s structural support, provides hierarchical pores with a Bruner–Emmett–Teller (BET) surface area of 57.98 m2·g−1. The addition of bentonite clay effectively addresses powder dispersion issues in flow systems. This material demonstrates superior adsorption performance, achieving a capacity of 106.72 mg·g−1 for BF via pseudo-first-order kinetics. The enhanced adsorption performance is driven by multi-mechanism synergies, including electrostatic attraction and pore filling. This work pioneers a “zero-external-input, dual-recovery” paradigm for sustainable dye removal.