{"title":"Integrating dry leaf combustion with palm empty fruit bunch pyrolysis for biochar production and energy recovery: An Aspen Plus model","authors":"Fitria Yulistiani , Aqsha , Yazid Bindar","doi":"10.1016/j.biombioe.2025.108383","DOIUrl":null,"url":null,"abstract":"<div><div>This study presents a simulation-based design of a continuous pyrolysis system for converting palm empty fruit bunches (EFB) into biochar, using dry leaves as a renewable heat source. Modeled in Aspen Plus, the system incorporates customized yield prediction models, RYield reactors, and an integrated Organic Rankine Cycle (ORC) for energy recovery. The model was validated against experimental data (R<sup>2</sup>: 94.9 %), and simulation results show that pyrolysis temperature significantly affects product distribution, with bio-oil yield peaking at ∼400 °C. The system achieves an energy efficiency of 67.94 %, with an estimated annual CO<sub>2</sub>-equivalent avoidance of ∼1.08 tons per unit. This approach demonstrates the potential of decentralized biomass systems for rural energy generation and carbon sequestration. Future work will focus on optimizing thermal efficiency through enhanced ORC integration.</div></div>","PeriodicalId":253,"journal":{"name":"Biomass & Bioenergy","volume":"204 ","pages":"Article 108383"},"PeriodicalIF":5.8000,"publicationDate":"2025-09-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Biomass & Bioenergy","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0961953425007949","RegionNum":2,"RegionCategory":"生物学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"AGRICULTURAL ENGINEERING","Score":null,"Total":0}
引用次数: 0
Abstract
This study presents a simulation-based design of a continuous pyrolysis system for converting palm empty fruit bunches (EFB) into biochar, using dry leaves as a renewable heat source. Modeled in Aspen Plus, the system incorporates customized yield prediction models, RYield reactors, and an integrated Organic Rankine Cycle (ORC) for energy recovery. The model was validated against experimental data (R2: 94.9 %), and simulation results show that pyrolysis temperature significantly affects product distribution, with bio-oil yield peaking at ∼400 °C. The system achieves an energy efficiency of 67.94 %, with an estimated annual CO2-equivalent avoidance of ∼1.08 tons per unit. This approach demonstrates the potential of decentralized biomass systems for rural energy generation and carbon sequestration. Future work will focus on optimizing thermal efficiency through enhanced ORC integration.
期刊介绍:
Biomass & Bioenergy is an international journal publishing original research papers and short communications, review articles and case studies on biological resources, chemical and biological processes, and biomass products for new renewable sources of energy and materials.
The scope of the journal extends to the environmental, management and economic aspects of biomass and bioenergy.
Key areas covered by the journal:
• Biomass: sources, energy crop production processes, genetic improvements, composition. Please note that research on these biomass subjects must be linked directly to bioenergy generation.
• Biological Residues: residues/rests from agricultural production, forestry and plantations (palm, sugar etc), processing industries, and municipal sources (MSW). Papers on the use of biomass residues through innovative processes/technological novelty and/or consideration of feedstock/system sustainability (or unsustainability) are welcomed. However waste treatment processes and pollution control or mitigation which are only tangentially related to bioenergy are not in the scope of the journal, as they are more suited to publications in the environmental arena. Papers that describe conventional waste streams (ie well described in existing literature) that do not empirically address ''new'' added value from the process are not suitable for submission to the journal.
• Bioenergy Processes: fermentations, thermochemical conversions, liquid and gaseous fuels, and petrochemical substitutes
• Bioenergy Utilization: direct combustion, gasification, electricity production, chemical processes, and by-product remediation
• Biomass and the Environment: carbon cycle, the net energy efficiency of bioenergy systems, assessment of sustainability, and biodiversity issues.