A Method of Prediction and Control of NOx Emission Reduction in Pure Oxygen Combustion Reheating Furnace

IF 2.5 3区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING
Yutao Zheng, Zhengjun Yu, Tao Chi, Xue-Bo Chen
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Abstract

When the traditional double-cross-limiting control method is used to control the furnace temperature of the full-oxygen heating furnace, the strong oxidizing nature of pure oxygen often causes the emissions of nitrogen oxides (NOx) to exceed the standard. In order to solve this problem, a new inverse double-cross-limiting predictive control method is proposed in this article. First, the reverse double-cross-limiting control method sets itself apart from the traditional one by initially opening the pure oxygen valve followed by the natural gas valve. In this way, by curbing excessive oxygen levels, the issue of NOx emissions surpassing regulatory limits can be effectively addressed. Second, based on bidirectional long and short memory neural network (BiLSTM) and Sparrow Search Algorithm (SSA) optimization, a new SSA-BiLSTM prediction model is proposed to monitor and predict the change trend of NOx in real time. Compared with other five prediction models, the SSA-BiLSTM prediction model has advantages in determination coefficient, root mean square error, and other evaluation indicators. Finally, the experimental results show that the SSA-BiLSTM prediction and inverse double-cross-limiting control method can effectively control the NOx emission below 40 mg m−3 while ensuring the normal temperature rise of the heating furnace.

Abstract Image

纯氧燃烧加热炉NOx减排预测与控制方法
在采用传统的双交叉限制控制方法控制全氧加热炉炉温时,由于纯氧的强氧化性,往往会导致氮氧化物(NOx)的排放超标。为了解决这一问题,本文提出了一种新的逆双交叉限制预测控制方法。首先,反向双交叉限位控制法与传统的先开纯氧阀后开天然气阀的控制方法不同。通过这种方式,通过抑制过量的氧气水平,可以有效地解决NOx排放超过监管限制的问题。其次,基于双向长短时记忆神经网络(BiLSTM)和麻雀搜索算法(SSA)优化,提出了一种新的SSA-BiLSTM预测模型,实时监测和预测NOx的变化趋势。与其他5种预测模型相比,SSA-BiLSTM预测模型在确定系数、均方根误差等评价指标上具有优势。最后,实验结果表明,SSA-BiLSTM预测和逆双交叉限制控制方法可以有效地将NOx排放量控制在40 mg m−3以下,同时保证加热炉的正常温升。
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来源期刊
steel research international
steel research international 工程技术-冶金工程
CiteScore
3.30
自引率
18.20%
发文量
319
审稿时长
1.9 months
期刊介绍: steel research international is a journal providing a forum for the publication of high-quality manuscripts in areas ranging from process metallurgy and metal forming to materials engineering as well as process control and testing. The emphasis is on steel and on materials involved in steelmaking and the processing of steel, such as refractories and slags. steel research international welcomes manuscripts describing basic scientific research as well as industrial research. The journal received a further increased, record-high Impact Factor of 1.522 (2018 Journal Impact Factor, Journal Citation Reports (Clarivate Analytics, 2019)). The journal was formerly well known as "Archiv für das Eisenhüttenwesen" and "steel research"; with effect from January 1, 2006, the former "Scandinavian Journal of Metallurgy" merged with Steel Research International. Hot Topics: -Steels for Automotive Applications -High-strength Steels -Sustainable steelmaking -Interstitially Alloyed Steels -Electromagnetic Processing of Metals -High Speed Forming
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