Features of Chip Formation and Wear of Blades Made of Superhard Materials Based on CBN during Turning Hardened Steels

IF 0.7 Q3 Engineering
V. Ya. Lebedev, V. E. Babich, Yu. A. Ziziko, N. V. Lebedev
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引用次数: 0

Abstract

The results of a study of chip formation during turning of hardened steels 40Kh, SHKh15, and R6M5 with a hardness of 50–65 HRC using a tool based on cubic boron nitride (CBN) are given. The effect of cutting modes and microgeometry of the working surfaces of the blades on the shrinkage and shape of the chip is shown. The change in the morphology of ground and diamond-lapped working surfaces of the blades during the cutting process is considered and the effect of its transformation on the dynamics of the turning process and the quality of the machined surfaces is shown. It is demonstrated that the morphology of the blade surface affects the processes of contact interaction between the tool and the workpiece materials, the shape of the chip and, after finishing, provides tribological contact conditions that reduce thermal stress and dynamic disturbance during a long cutting process.

Abstract Image

Abstract Image

基于CBN的超硬材料叶片车削硬化钢时切屑形成及磨损特征
给出了用立方氮化硼(CBN)刀具车削硬度为50-65 HRC的40Kh、SHKh15和R6M5淬硬钢切屑形成的研究结果。研究了切削方式和叶片工作表面的微观几何形状对切屑收缩率和形状的影响。考虑了切削过程中叶片磨削面和金刚石研磨面形貌的变化,并分析了其变化对车削过程动力学和加工表面质量的影响。研究表明,刀片表面的形貌影响刀具与工件材料的接触相互作用过程、切屑的形状,并在精加工后提供摩擦学接触条件,减少长时间切削过程中的热应力和动态扰动。
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来源期刊
Surface Engineering and Applied Electrochemistry
Surface Engineering and Applied Electrochemistry Engineering-Industrial and Manufacturing Engineering
CiteScore
1.60
自引率
22.20%
发文量
54
期刊介绍: Surface Engineering and Applied Electrochemistry is a journal that publishes original and review articles on theory and applications of electroerosion and electrochemical methods for the treatment of materials; physical and chemical methods for the preparation of macro-, micro-, and nanomaterials and their properties; electrical processes in engineering, chemistry, and methods for the processing of biological products and food; and application electromagnetic fields in biological systems.
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