Lubricant infiltration physics and enabling technology in machining: modeling and machinability

Abstract

Lubricants are essential in machining as they significantly affect workpiece surface quality. However, due to the diversity of lubricant types and the complexity of infiltration physics, there remains an urgent need to improve infiltration performance based on the underlying physical processes. This paper systematically reviews the infiltration mechanisms of lubricants under different machining conditions. First, the influence of lubricant morphological characteristics and physicochemical properties on infiltration behavior is analyzed at the microscale, clarifying the mechanisms governing different states, including liquid, gas, and multiphase flow. Second, the interaction between tool geometric boundary conditions and lubricant infiltration behavior is examined, providing an evaluation of infiltration performance at the workpiece surface. Finally, the microscopic mechanisms of lubricant behavior under the influence of typical energy fields are discussed, and the regulation effect of these fields on lubricant infiltration is revealed. This review offers a theoretical reference for advancing the understanding of lubricant infiltration mechanisms and improving infiltration performance in machining.