{"title":"Heterointerface engineering of Cr2AlC@SiO2 composites for synergistically enhanced microwave absorption and high-temperature oxidation resistance","authors":"Mingxuan Wang, Jingyu Gao, Yang Guo","doi":"10.1016/j.jtice.2025.106372","DOIUrl":null,"url":null,"abstract":"<div><h3>Background</h3><div>To meet the demand for electromagnetic stealth and reliable service in high-temperature components, developing materials integrating excellent microwave absorption performance (MAP) with high-temperature stability is crucial. Heterointerface engineering serves as a significant approach for enhancing such materials.</div></div><div><h3>Methods</h3><div>Herein, core-shell structured Cr<sub>2</sub>AlC@SiO<sub>2</sub> composites were constructed via the Stöber process, showing enhanced high-temperature durability and electromagnetic wave attenuation capabilities. The introduced SiO<sub>2</sub> coating elevated the oxidation onset temperature of Cr<sub>2</sub>AlC by 30.8 % and reduced the high-temperature oxidation activation energy (<em>E<sub>a</sub></em>) by up to 48.4 % by suppressing substrate <em>E<sub>a</sub></em> and reducing the oxygen-exposed surface area. At a thickness of 2.0 mm, the Cr<sub>2</sub>AlC@SiO<sub>2</sub> composite exhibited superior MAP with a minimum reflection loss (<em>RL<sub>min</sub></em>) of -15.11 dB and an effective absorption bandwidth (<em>EAB, RL</em> < -10 dB) of 2.73 GHz. Compared with pristine Cr<sub>2</sub>AlC, these values represent a 23.0 % reduction in <em>RL<sub>min</sub></em> and a 99.3 % expansion in <em>EAB</em>.</div></div><div><h3>Significant findings</h3><div>The performance improvement stems primarily from the synergistic effects of dielectric-regulated impedance matching mediated by the SiO<sub>2</sub> layer, coupled with the heterointerface establishing a multi-scale scattering network that collectively enhances electromagnetic energy dissipation. This research provides a novel design paradigm for developing advanced microwave absorbers integrating exceptional thermal stability and broadband absorption performance.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"178 ","pages":"Article 106372"},"PeriodicalIF":6.3000,"publicationDate":"2025-08-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of the Taiwan Institute of Chemical Engineers","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1876107025004225","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Background
To meet the demand for electromagnetic stealth and reliable service in high-temperature components, developing materials integrating excellent microwave absorption performance (MAP) with high-temperature stability is crucial. Heterointerface engineering serves as a significant approach for enhancing such materials.
Methods
Herein, core-shell structured Cr2AlC@SiO2 composites were constructed via the Stöber process, showing enhanced high-temperature durability and electromagnetic wave attenuation capabilities. The introduced SiO2 coating elevated the oxidation onset temperature of Cr2AlC by 30.8 % and reduced the high-temperature oxidation activation energy (Ea) by up to 48.4 % by suppressing substrate Ea and reducing the oxygen-exposed surface area. At a thickness of 2.0 mm, the Cr2AlC@SiO2 composite exhibited superior MAP with a minimum reflection loss (RLmin) of -15.11 dB and an effective absorption bandwidth (EAB, RL < -10 dB) of 2.73 GHz. Compared with pristine Cr2AlC, these values represent a 23.0 % reduction in RLmin and a 99.3 % expansion in EAB.
Significant findings
The performance improvement stems primarily from the synergistic effects of dielectric-regulated impedance matching mediated by the SiO2 layer, coupled with the heterointerface establishing a multi-scale scattering network that collectively enhances electromagnetic energy dissipation. This research provides a novel design paradigm for developing advanced microwave absorbers integrating exceptional thermal stability and broadband absorption performance.
期刊介绍:
Journal of the Taiwan Institute of Chemical Engineers (formerly known as Journal of the Chinese Institute of Chemical Engineers) publishes original works, from fundamental principles to practical applications, in the broad field of chemical engineering with special focus on three aspects: Chemical and Biomolecular Science and Technology, Energy and Environmental Science and Technology, and Materials Science and Technology. Authors should choose for their manuscript an appropriate aspect section and a few related classifications when submitting to the journal online.