Experimental study on UV photocatalytic assisted chemical mechanical polishing process for single-crystal diamond

Abstract

Single-crystal diamond (SCD), with its ultra-wide bandgap and exceptional thermal conductivity, is an emerging fourth-generation semiconductor material. However, the extreme hardness, superior wear resistance, and strong chemical inertness of SCD pose significant challenges for achieving both high-quality and high-efficiency polishing. This study employs an UV photocatalytic assisted chemical mechanical polishing approach to process single-crystal diamond. Under UV light irradiation, H₂O₂ and TiO₂ work together to produce ·OH, which can oxidize the surface of SCD to form a relatively soft oxide layer to reduce the difficulty of polishing. The effects of chemical process parameters (H₂O₂ concentration, light intensity and TiO₂ concentration) and mechanical process parameters (polishing pressure, polishing disc speed, abrasive concentration and abrasive particle size) on the polishing effect of SCD were studied by single factor experiment. The experimental results demonstrate that with increasing H₂O₂ concentration, TiO₂ concentration, polishing pressure, polishing disc speed, abrasive concentration, and abrasive particle size, the material removal rate (MRR) of SCD first increases and then decreases, while the surface roughness (Sa) first decreases and then increases. The MRR exhibits a positive correlation with increasing light intensity, while the surface roughness demonstrates an inverse relationship. Under the conditions of 1.5 kg polishing pressure, 60 r/min polishing disc speed, 3 wt% abrasive concentration, 1 μm abrasive particle size, 100 mW/cm² light intensity, 10 wt% H₂O₂, and 3 g/L TiO₂, the MRR of SCD reached 321 nm/h with a surface roughness of Sa 0.340 nm after 60 min of polishing. This study provides additional fundamental evidence for the application of UV photocatalytic reactions in the field of chemical mechanical polishing of SCD.