Progress and prospects in cutting of particle reinforced metal matrix composites

IF 7.1 2区材料科学 Q1 MATERIALS SCIENCE, COMPOSITES

Composite Structures Pub Date : 2025-08-23 DOI:10.1016/j.compstruct.2025.119598

Ming Li , Qingguang Li , Xianchao Pan , Zuoquan Zhang , Mengjie Li , Shengzhi Xu , Zixuan Wang , Yunguang Zhou , Lianjie Ma , Tianbiao Yu , Ji Zhao

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引用次数: 0

Abstract

Particle reinforced metal matrix composites (PRMMCs) are widely used in aerospace and automotive sectors due to their superior mechanical properties. However, their heterogeneous microstructures and hard reinforcements pose serious challenges to conventional machining, leading to issues such as interfacial debonding, tool wear, and surface degradation. This review provides a comprehensive summary of recent advances in the cutting of PRMMCs, covering cutting mechanisms, modeling strategies, simulation methods, and assisted cutting technologies. First, the influence of microstructural parameters and interfacial behavior on cutting deformation and damage evolution is analyzed. Then, key geometric modeling approaches and constitutive model developments are discussed, along with a comparative evaluation of numerical methods such as FEM, DEM, MD, and SPH. The advantages and limitations of each method in capturing multiscale damage and interfacial failure are highlighted. Furthermore, advanced cutting technologies—including ultrasonic vibration, laser assistance, minimum quantity lubrication (MQL), and novel hybrid-assisted methods—are reviewed in terms of their mechanisms and process benefits. Finally, the review outlines current research gaps in dynamic damage characterization, simulation accuracy, and multi-field coupling, and proposes future directions such as multiscale–multiphyics modeling, intelligent process control, and green cutting technologies. This work aims to offer theoretical support and guidance for the cutting of PRMMCs.

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颗粒增强金属基复合材料切削研究进展与展望

颗粒增强金属基复合材料（PRMMCs）因其优异的力学性能而广泛应用于航空航天和汽车领域。然而，它们的非均匀微观结构和硬增强给传统加工带来了严峻的挑战，导致了界面脱粘、刀具磨损和表面退化等问题。本文综述了近年来prmmc的切削研究进展，包括切削机理、建模策略、仿真方法和辅助切削技术。首先，分析了微观组织参数和界面行为对切削变形和损伤演化的影响。然后，讨论了关键的几何建模方法和本构模型的发展，并对FEM、DEM、MD和SPH等数值方法进行了比较评估。强调了每种方法在捕获多尺度损伤和界面破坏方面的优点和局限性。此外，对包括超声振动、激光辅助、最小量润滑（MQL）和新型混合辅助方法在内的先进切割技术的机理和工艺优势进行了综述。最后，综述概述了当前在动态损伤表征、仿真精度和多场耦合方面的研究差距，并提出了未来的发展方向，如多尺度多物理场建模、智能过程控制和绿色切割技术。本研究旨在为prmmc的切削提供理论支持和指导。

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来源期刊

Composite Structures 工程技术-材料科学：复合

CiteScore

12.00

自引率

12.70%

发文量

1246

审稿时长

78 days

期刊介绍： The past few decades have seen outstanding advances in the use of composite materials in structural applications. There can be little doubt that, within engineering circles, composites have revolutionised traditional design concepts and made possible an unparalleled range of new and exciting possibilities as viable materials for construction. Composite Structures, an International Journal, disseminates knowledge between users, manufacturers, designers and researchers involved in structures or structural components manufactured using composite materials. The journal publishes papers which contribute to knowledge in the use of composite materials in engineering structures. Papers deal with design, research and development studies, experimental investigations, theoretical analysis and fabrication techniques relevant to the application of composites in load-bearing components for assemblies, ranging from individual components such as plates and shells to complete composite structures.