Nicolas Nothomb , Ignacio Rodriguez-Barber , Marie-Noëlle Avettand-Fénoël , María Teresa Pérez Prado , Maya Marinova , Aude Simar
{"title":"Understanding the effect of tailored heat treatment on Zr-modified Al7075 fabricated by laser powder bed fusion","authors":"Nicolas Nothomb , Ignacio Rodriguez-Barber , Marie-Noëlle Avettand-Fénoël , María Teresa Pérez Prado , Maya Marinova , Aude Simar","doi":"10.1016/j.matdes.2025.114553","DOIUrl":null,"url":null,"abstract":"<div><div>Despite high-strength aluminium alloys now being widely processed by laser powder bed fusion (L-PBF), a specifically designed heat treatment (HT) for L-PBF Al7075 has yet to be identified and the microstructural features responsible for strengthening remain to be fully understood. In this study, fully dense Al7075+1.8%Zr was processed without hot cracking. High temperature heat treatments between 350°C and 525°C were adopted, attaining the highest hardness (162HV) at 425°C followed by an artificial ageing (AA). This heat treatment produced a yield strength of 515 MPa and an elongation at fracture of 12%. To understand the effect of this tailored low-temperature HT, comparisons were made with a classical T6 HT (1 h at 470°C followed by AA). Transmission electron microscopy analyses revealed a higher volume fraction of <span><math><mi>A</mi><msub><mrow><mi>l</mi></mrow><mrow><mn>3</mn></mrow></msub><mi>Z</mi><mi>r</mi></math></span> <span><math><mi>L</mi><msub><mrow><mn>1</mn></mrow><mrow><mn>2</mn></mrow></msub></math></span> secondary precipitates with the 425°C HT than with the 470°C HT. These hardening precipitates were quantified as the main contributor to strengthening, accounting for 207 MPa. The 425°C HT prevented the over-ageing Zr precipitates generated by the 470°C HT, while inhibiting recrystallization. <span><math><msup><mrow><mi>η</mi></mrow><mrow><mo>′</mo></mrow></msup></math></span> precipitates played a minor role in the tensile properties as they were nearly absent from the microstructure due to the excessive evaporation of Mg and Zn during L-PBF.</div></div>","PeriodicalId":383,"journal":{"name":"Materials & Design","volume":"258 ","pages":"Article 114553"},"PeriodicalIF":7.9000,"publicationDate":"2025-08-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials & Design","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0264127525009736","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
Despite high-strength aluminium alloys now being widely processed by laser powder bed fusion (L-PBF), a specifically designed heat treatment (HT) for L-PBF Al7075 has yet to be identified and the microstructural features responsible for strengthening remain to be fully understood. In this study, fully dense Al7075+1.8%Zr was processed without hot cracking. High temperature heat treatments between 350°C and 525°C were adopted, attaining the highest hardness (162HV) at 425°C followed by an artificial ageing (AA). This heat treatment produced a yield strength of 515 MPa and an elongation at fracture of 12%. To understand the effect of this tailored low-temperature HT, comparisons were made with a classical T6 HT (1 h at 470°C followed by AA). Transmission electron microscopy analyses revealed a higher volume fraction of secondary precipitates with the 425°C HT than with the 470°C HT. These hardening precipitates were quantified as the main contributor to strengthening, accounting for 207 MPa. The 425°C HT prevented the over-ageing Zr precipitates generated by the 470°C HT, while inhibiting recrystallization. precipitates played a minor role in the tensile properties as they were nearly absent from the microstructure due to the excessive evaporation of Mg and Zn during L-PBF.
期刊介绍:
Materials and Design is a multi-disciplinary journal that publishes original research reports, review articles, and express communications. The journal focuses on studying the structure and properties of inorganic and organic materials, advancements in synthesis, processing, characterization, and testing, the design of materials and engineering systems, and their applications in technology. It aims to bring together various aspects of materials science, engineering, physics, and chemistry.
The journal explores themes ranging from materials to design and aims to reveal the connections between natural and artificial materials, as well as experiment and modeling. Manuscripts submitted to Materials and Design should contain elements of discovery and surprise, as they often contribute new insights into the architecture and function of matter.