Cross-scale analysis of the effect of interfacial carbon fiber orientation on laser joining TC4/CFRTP

IF 21.8 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES
Lu Wang, Yu Huang, Hui Wang, Jun Xu, Youmin Rong, Guojun Zhang
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引用次数: 0

Abstract

In this study, the influence of carbon fiber reinforced thermoplastics (CFRTP) anisotropy on the performance of Ti-6Al-4 V (TC4)/CFRTP joints was investigated through experiments and simulations. In particular, a new meso-macro cross-scale thermal model was proposed for the laser joining of TC4/CFRTP. In meso-scale simulations, using a Fiber-PPS (polyphenylene sulfide) Representative Volume Element (RVE) model, CFRTP’s thermal properties were obtained, ranging from 25 ℃ to 3000 ℃. These results were then applied to calculate the macro-scale temperature distribution of TC4/CFRTP joints. The simulated joint features closely matched experimental observations, with an error of less than 5% in cross-section and interface morphology. Compared to the common simulation method, this method can effectively capture the influence of CFRTP anisotropy on temperature distribution, enabling precise strength analysis. In the experiments, two TC4/CFRTP joints were designed: Joint A, with carbon fibers at the interface perpendicular to the laser joining direction, and Joint B, with fibers parallel to it. The joint strength of Joint A was found to be 1.706 times that of Joint B. Experimental and simulation results indicated that carbon fibers perpendicular to the joining direction enhance interfacial heat transfer capability from the joining center to both sides, reducing energy aggregation in the central bonding area, decreasing pyrolysis zone and pores, and promoting thorough CFRTP melting near the interface for stronger bonding.

界面碳纤维取向对激光连接TC4/CFRTP影响的跨尺度分析
本研究通过实验和模拟研究了碳纤维增强热塑性塑料(CFRTP)各向异性对ti - 6al - 4v (TC4)/CFRTP接头性能的影响。特别提出了TC4/CFRTP激光连接的中宏交叉尺度热模型。在中尺度模拟中,采用纤维-聚苯硫醚(pps)代表体积元(RVE)模型,得到了CFRTP在25 ~ 3000℃范围内的热性能。将这些结果应用于计算TC4/CFRTP接头宏观温度分布。模拟节理特征与实验观测结果吻合较好,截面和界面形貌误差均小于5%。与常用的模拟方法相比,该方法可以有效地捕捉CFRTP各向异性对温度分布的影响,从而实现精确的强度分析。在实验中,设计了两个TC4/CFRTP接头:在与激光连接方向垂直的界面处放置碳纤维的接头A,在与激光连接方向平行的界面处放置碳纤维的接头B。实验和模拟结果表明,垂直于连接方向的碳纤维增强了从连接中心到两侧的界面传热能力,减少了中心键合区域的能量聚集,减少了热解区和气孔,促进了界面附近CFRTP的彻底熔化,从而加强了键合。
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来源期刊
CiteScore
26.00
自引率
21.40%
发文量
185
期刊介绍: Advanced Composites and Hybrid Materials is a leading international journal that promotes interdisciplinary collaboration among materials scientists, engineers, chemists, biologists, and physicists working on composites, including nanocomposites. Our aim is to facilitate rapid scientific communication in this field. The journal publishes high-quality research on various aspects of composite materials, including materials design, surface and interface science/engineering, manufacturing, structure control, property design, device fabrication, and other applications. We also welcome simulation and modeling studies that are relevant to composites. Additionally, papers focusing on the relationship between fillers and the matrix are of particular interest. Our scope includes polymer, metal, and ceramic matrices, with a special emphasis on reviews and meta-analyses related to materials selection. We cover a wide range of topics, including transport properties, strategies for controlling interfaces and composition distribution, bottom-up assembly of nanocomposites, highly porous and high-density composites, electronic structure design, materials synergisms, and thermoelectric materials. Advanced Composites and Hybrid Materials follows a rigorous single-blind peer-review process to ensure the quality and integrity of the published work.
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