{"title":"Post-functionalizable and reusable biobased polyhydroxyurethane adhesives with pendant furyl groups","authors":"Gorakh Hiraman Ghuge , Kiran Sukumaran Nair","doi":"10.1016/j.reactfunctpolym.2025.106450","DOIUrl":null,"url":null,"abstract":"<div><div>Polyurethane hot melt adhesives (PU-HMAs) are essential in various industries due to their fast-setting properties, strong adhesion, and versatility across a wide range of substrates. However, conventional fossil-based PU-HMAs face significant challenges, including reliance on non-renewable resources, high environmental impact, and the use of hazardous isocyanates, which pose health and safety concerns. To address these issues, this study focuses on developing sustainable, high-performance PHU-HMAs containing pendant furyl groups for metal bonding. A series of adhesives were developed utilizing varying proportions of two biobased dicarbonates derived from lignin and sugar: one featuring a pendant furyl group (BGF-PF-DC) and another without the pendant group (BGF-DC), in conjunction with Priamine 1074. The study comprehensively examined the effects of these formulations on the physio-mechanical, thermal, and adhesive properties. The results demonstrated an impressive renewable carbon content of 89–90 %, high adhesion strength of up to 9.27 MPa on aluminum and 9.43 MPa on stainless steel, excellent underwater adhesion, and outstanding reusability. Furthermore, the post-modifiability of pendant furyl in PHU6-PF100 was evaluated through cross-linking via the Diels-Alder reaction with bismaleimides (BMI). This study also examined the effects of these modifications on both the adhesive performance and thermal characteristics of the modified PHUs. However, the postmodified PHU/BMI network showed a decrease in adhesion but exhibited a higher glass transition temperature and improved adhesion stability at 50 °C compared to PHU6-PF100. This study emphasizes the sustainable and high-performance potential of PHU-based hot melt adhesives, establishing them as a viable alternative to traditional isocyanate-based systems. Furthermore, it introduces new opportunities for incorporating Diels-Alder (DA) chemistry into PHU adhesives, which allows for stable adhesion at elevated temperatures and broadens their applicability across various industries. Additionally, this research can serve as a foundation for future studies to investigate thermoreversibility in thermosetting PHUs, potentially expanding their range of applications even further.</div></div>","PeriodicalId":20916,"journal":{"name":"Reactive & Functional Polymers","volume":"216 ","pages":"Article 106450"},"PeriodicalIF":5.1000,"publicationDate":"2025-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Reactive & Functional Polymers","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1381514825003025","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"CHEMISTRY, APPLIED","Score":null,"Total":0}
引用次数: 0
Abstract
Polyurethane hot melt adhesives (PU-HMAs) are essential in various industries due to their fast-setting properties, strong adhesion, and versatility across a wide range of substrates. However, conventional fossil-based PU-HMAs face significant challenges, including reliance on non-renewable resources, high environmental impact, and the use of hazardous isocyanates, which pose health and safety concerns. To address these issues, this study focuses on developing sustainable, high-performance PHU-HMAs containing pendant furyl groups for metal bonding. A series of adhesives were developed utilizing varying proportions of two biobased dicarbonates derived from lignin and sugar: one featuring a pendant furyl group (BGF-PF-DC) and another without the pendant group (BGF-DC), in conjunction with Priamine 1074. The study comprehensively examined the effects of these formulations on the physio-mechanical, thermal, and adhesive properties. The results demonstrated an impressive renewable carbon content of 89–90 %, high adhesion strength of up to 9.27 MPa on aluminum and 9.43 MPa on stainless steel, excellent underwater adhesion, and outstanding reusability. Furthermore, the post-modifiability of pendant furyl in PHU6-PF100 was evaluated through cross-linking via the Diels-Alder reaction with bismaleimides (BMI). This study also examined the effects of these modifications on both the adhesive performance and thermal characteristics of the modified PHUs. However, the postmodified PHU/BMI network showed a decrease in adhesion but exhibited a higher glass transition temperature and improved adhesion stability at 50 °C compared to PHU6-PF100. This study emphasizes the sustainable and high-performance potential of PHU-based hot melt adhesives, establishing them as a viable alternative to traditional isocyanate-based systems. Furthermore, it introduces new opportunities for incorporating Diels-Alder (DA) chemistry into PHU adhesives, which allows for stable adhesion at elevated temperatures and broadens their applicability across various industries. Additionally, this research can serve as a foundation for future studies to investigate thermoreversibility in thermosetting PHUs, potentially expanding their range of applications even further.
期刊介绍:
Reactive & Functional Polymers provides a forum to disseminate original ideas, concepts and developments in the science and technology of polymers with functional groups, which impart specific chemical reactivity or physical, chemical, structural, biological, and pharmacological functionality. The scope covers organic polymers, acting for instance as reagents, catalysts, templates, ion-exchangers, selective sorbents, chelating or antimicrobial agents, drug carriers, sensors, membranes, and hydrogels. This also includes reactive cross-linkable prepolymers and high-performance thermosetting polymers, natural or degradable polymers, conducting polymers, and porous polymers.
Original research articles must contain thorough molecular and material characterization data on synthesis of the above polymers in combination with their applications. Applications include but are not limited to catalysis, water or effluent treatment, separations and recovery, electronics and information storage, energy conversion, encapsulation, or adhesion.