Characterization of Polymerization Shrinkage Behavior in Photocurable Resins Using Digital Image Correlation

IF 2.4 3区 工程技术 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING
Q. Lin, X. Zhang, X. Sun, B. Zhang, W. Liu, Y. Wu, Y. Huang, J. Zhu, N. Zhao, Q. Li
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引用次数: 0

Abstract

Background

Photocurable resins are widely used in industrial production, but the polymerization shrinkage that occurs during their curing process generates adverse polymerization shrinkage stresses within the material and at the interface between the material and the substrate, which can affect the performance of the photocurable resin material.

Objective

Measuring the polymerization shrinkage and the associated shrinkage stress not only allows for the evaluation of the material’s performance but also helps to research and develop the photocurable resin. Furthermore, it could help to analyze the failure mechanisms of the service process of the resin and enables the active control of polymerization shrinkage stress.

Methods

We employ Digital Image Correlation to actively measure the polymerization shrinkage of photocurable resins. Basing on the experimental results, multi-physics simulation analysis was conducted, successfully establishing a curing model for photocurable resins.

Results

The measurement results indicate that increasing the amount of photoinitiator reduces polymerization shrinkage stress, changes in ultraviolet light incident energy do not significantly affect the polymerization shrinkage stress. For simulation’s results, the maximum error in stress–strain comparison between the simulation model and the experimental model is no more than 10%, with the minimum error being 2.7%, confirming the accuracy of the simulation model.

Conclusion

The contactless characterization technique successfully measures polymer shrinkage strain and the simulation’s curing model for photocurable resins shows high agreement of experiment, which provides insights for the experimental design and theoretical study of shrinkage stress in photocurable resins. It offers some reference for the design of photocurable resin used in electronic packaging.

Abstract Image

Abstract Image

利用数字图像相关技术表征光固化树脂的聚合收缩行为
背景光固化树脂广泛应用于工业生产,但其固化过程中发生的聚合收缩会在材料内部和材料与基材界面处产生不良的聚合收缩应力,从而影响光固化树脂材料的性能。目的测定聚合收缩率及其相关的收缩应力,不仅可以评价材料的性能,而且有助于光固化树脂的研究和开发。进一步分析了树脂在使用过程中的失效机理,实现了对聚合收缩应力的主动控制。方法采用数字图像相关技术主动测量光固化树脂的聚合收缩率。在实验结果的基础上,进行了多物理场模拟分析,成功建立了光固化树脂的固化模型。结果光引发剂用量的增加可降低聚合收缩应力,紫外光入射能量的变化对聚合收缩应力影响不显著。仿真结果表明,仿真模型与实验模型的应力应变对比最大误差不大于10%,最小误差为2.7%,验证了仿真模型的准确性。结论采用非接触式表征技术成功地测量了聚合物的收缩应变,所建立的光固化树脂的模拟固化模型具有较高的实验一致性,为光固化树脂收缩应力的实验设计和理论研究提供了参考。为电子封装用光固化树脂的设计提供参考。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Experimental Mechanics
Experimental Mechanics 物理-材料科学:表征与测试
CiteScore
4.40
自引率
16.70%
发文量
111
审稿时长
3 months
期刊介绍: Experimental Mechanics is the official journal of the Society for Experimental Mechanics that publishes papers in all areas of experimentation including its theoretical and computational analysis. The journal covers research in design and implementation of novel or improved experiments to characterize materials, structures and systems. Articles extending the frontiers of experimental mechanics at large and small scales are particularly welcome. Coverage extends from research in solid and fluids mechanics to fields at the intersection of disciplines including physics, chemistry and biology. Development of new devices and technologies for metrology applications in a wide range of industrial sectors (e.g., manufacturing, high-performance materials, aerospace, information technology, medicine, energy and environmental technologies) is also covered.
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