{"title":"A finite element approach for modelling the fracture behaviour of unidirectional FFF-printed parts.","authors":"Simon Seibel, Josef Kiendl","doi":"10.1007/s40964-025-01021-8","DOIUrl":null,"url":null,"abstract":"<p><p>We present a finite element modelling approach for unidirectional Fused Filament Fabrication (FFF)-printed specimens under tensile loading. In this study, the focus is on the fracture behaviour, the goal is to simulate the mechanical behaviour of specimens with different strand orientations until final failure of the specimens. In particular, the aim is to represent experimentally observed failure modes for different print orientations and the typical dependence of the parts' strength on the print orientation. We investigate several modelling aspects like the choice of a suitable failure criterion, a suitable way to represent fracture in the finite element mesh or the necessary level of detail when modelling the characteristic edges of FFF-printed specimens. As a result, this work provides an approach to model FFF printed specimens in finite element simulations, which can represent the characteristic relation between mesostructural layout and macroscopic fracture behaviour.</p>","PeriodicalId":36643,"journal":{"name":"Progress in Additive Manufacturing","volume":"10 9","pages":"6981-6992"},"PeriodicalIF":5.4000,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.ncbi.nlm.nih.gov/pmc/articles/PMC12287248/pdf/","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Progress in Additive Manufacturing","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1007/s40964-025-01021-8","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"2025/2/25 0:00:00","PubModel":"Epub","JCR":"Q2","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
引用次数: 0
Abstract
We present a finite element modelling approach for unidirectional Fused Filament Fabrication (FFF)-printed specimens under tensile loading. In this study, the focus is on the fracture behaviour, the goal is to simulate the mechanical behaviour of specimens with different strand orientations until final failure of the specimens. In particular, the aim is to represent experimentally observed failure modes for different print orientations and the typical dependence of the parts' strength on the print orientation. We investigate several modelling aspects like the choice of a suitable failure criterion, a suitable way to represent fracture in the finite element mesh or the necessary level of detail when modelling the characteristic edges of FFF-printed specimens. As a result, this work provides an approach to model FFF printed specimens in finite element simulations, which can represent the characteristic relation between mesostructural layout and macroscopic fracture behaviour.
期刊介绍：
Progress in Additive Manufacturing promotes highly scored scientific investigations from academia, government and industry R&D activities. The journal publishes the advances in the processing of different kinds of materials by well-established and new Additive Manufacturing (AM) technologies. Manuscripts showing the progress in the processing and development of multi-materials by hybrid additive manufacturing or by the combination of additive and subtractive manufacturing technologies are also welcome. Progress in Additive Manufacturing serves as a platform for scientists to contribute full papers as well as review articles and short communications analyzing aspects ranging from data processing (new design tools, data formats), simulation, materials (ceramic, metals, polymers, composites, biomaterials and multi-materials), microstructure development, new AM processes or combination of processes (e.g. additive and subtractive, hybrid, multi-steps), parameter and process optimization, new testing methods for AM parts and process monitoring. The journal welcomes manuscripts in several AM topics, including: • Design tools and data format • Material aspects and new developments • Multi-material and composites • Microstructure evolution of AM parts • Optimization of existing processes • Development of new techniques and processing strategies (combination subtractive and additive methods, hybrid processes) • Integration with conventional manufacturing techniques • Innovative applications of AM parts (for tooling, high temperature or high performance applications) • Process monitoring and non-destructive testing of AM parts • Speed-up strategies for AM processes • New test methods and special features of AM parts
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