Tracking Sulfur Poisoning of Pd/Al2O3 Catalysts for Methane Oxidation on Different Complexity Scales

IF 13.1 1区 化学 Q1 CHEMISTRY, PHYSICAL
Tim Delrieux, Shweta Sharma, Florian Maurer, Joachim Czechowsky, Camelia Nicoleta Borca, Dmitry Karpov, Camilo Cárdenas, Patrick Lott, Maria Casapu, Thomas L. Sheppard* and Jan-Dierk Grunwaldt*, 
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Abstract

Understanding the deactivation induced by sulfur poisoning is crucial for designing more efficient palladium-based monolithic catalysts for methane oxidation. This study employs advanced characterization techniques, including X-ray absorption spectroscopy (XAS), X-ray fluorescence (XRF), spatially resolved activity measurements (SpaciPro), and synchrotron X-ray tomography, to investigate the effects of sulfur poisoning and regeneration from the atomic to the reactor scale. This includes structural changes, i.e., oxidation state and chemical speciation in axial direction of a catalyst bed/coated monolithic channel as well as in the coated catalyst layer. Integral activity and spatially resolved kinetic measurements revealed that sulfur significantly reduces the catalytic activity for methane oxidation, in particular, from the beginning of the channel/catalyst bed. Gradients in sulfur concentration were observed along the axial direction of the coated channel of the monolithic honeycomb catalysts by XRF, supported by XAS. At the meso scale, X-ray holotomography provided three-dimensional (3D) maps (∼400 μm diameter) uncovering some heterogeneous sulfur distribution within the catalyst layer due to different porosity/material structure. The sulfur gradients correlate with the catalytic activity as a function of the axial position of the reactor as uncovered by SpaciPro. Complementary XAS analysis at the S K-, Pd K-, and L3-edges uncovered details on the chemical structure changes (i.e., changes in Pd and S oxidation states) during poisoning and regeneration leading to loss of catalytic activity. They show that it is challenging to fully regenerate the Pd catalyst and its activity by a mild reductive treatment, particularly after prolonged sulfur exposure, as sulfur predominantly remains in its oxidation state +6. The insights obtained allow for quantifying sulfur-induced deactivation in technical catalysts as a function of composition and the location in the reactor. The insights may be used to develop and assess more stable catalysts in the future.

不同复杂尺度下Pd/Al2O3甲烷氧化催化剂的硫中毒追踪
了解硫中毒引起的失活对于设计更高效的钯基甲烷氧化整体催化剂至关重要。本研究采用先进的表征技术,包括x射线吸收光谱(XAS)、x射线荧光(XRF)、空间分辨活度测量(SpaciPro)和同步加速器x射线断层扫描,研究硫中毒和从原子到反应堆尺度的再生的影响。这包括结构变化,即催化剂床/涂层单片通道轴向以及涂层催化剂层中的氧化态和化学形态。积分活性和空间分辨动力学测量表明,硫显著降低了甲烷氧化的催化活性,特别是从通道/催化剂床的开始。在XAS负载下,用XRF观察了单片蜂窝催化剂包覆通道沿轴向的硫浓度梯度。在中观尺度上,x射线全息层析成像提供了三维(3D)图(直径约400 μm),揭示了催化剂层内由于不同孔隙率/材料结构而导致的一些非均匀硫分布。硫梯度与催化活性相关,作为反应器轴向位置的函数,由SpaciPro揭示。互补的XAS分析在S K-, Pd K-和l3边缘揭示了化学结构变化的细节(即Pd和S氧化态的变化)在中毒和再生过程中导致催化活性丧失。他们表明,通过温和的还原处理来完全再生Pd催化剂及其活性是具有挑战性的,特别是在长时间暴露于硫之后,因为硫主要保持在其氧化态+6。所获得的见解允许将技术催化剂中的硫诱导失活作为组成和反应器中位置的函数进行量化。这些见解可能用于开发和评估未来更稳定的催化剂。
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来源期刊
ACS Catalysis
ACS Catalysis CHEMISTRY, PHYSICAL-
CiteScore
20.80
自引率
6.20%
发文量
1253
审稿时长
1.5 months
期刊介绍: ACS Catalysis is an esteemed journal that publishes original research in the fields of heterogeneous catalysis, molecular catalysis, and biocatalysis. It offers broad coverage across diverse areas such as life sciences, organometallics and synthesis, photochemistry and electrochemistry, drug discovery and synthesis, materials science, environmental protection, polymer discovery and synthesis, and energy and fuels. The scope of the journal is to showcase innovative work in various aspects of catalysis. This includes new reactions and novel synthetic approaches utilizing known catalysts, the discovery or modification of new catalysts, elucidation of catalytic mechanisms through cutting-edge investigations, practical enhancements of existing processes, as well as conceptual advances in the field. Contributions to ACS Catalysis can encompass both experimental and theoretical research focused on catalytic molecules, macromolecules, and materials that exhibit catalytic turnover.
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