Improving the fracture strain of graphite materials by in-situ porosity introduction by two-step sintering

IF 5.7 3区 材料科学 Q2 Materials Science
Shi-jia GU , Han-lin CHEN , Jun-zhuo WANG , Xiao-fang LU , Lian-jun WANG , Wan JIANG
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Abstract

High-performance graphite materials have important roles in aerospace and nuclear reactor technologies because of their outstanding chemical stability and high-temperature performance. Their traditional production method relies on repeated impregnation-carbonization and graphitization, and is plagued by lengthy preparation cycles and high energy consumption. Phase transition-assisted self-pressurized self-sintering technology can rapidly produce high-strength graphite materials, but the fracture strain of the graphite materials produced is poor. To solve this problem, this study used a two-step sintering method to uniformly introduce micro-nano pores into natural graphite-based bulk graphite, achieving improved fracture strain of the samples without reducing their density and mechanical properties. Using natural graphite powder, micron-diamond, and nano-diamond as raw materials, and by precisely controlling the staged pressure release process, the degree of diamond phase transition expansion was effectively regulated. The strain-to-failure of the graphite samples reached 1.2%, a 35% increase compared to samples produced by fullpressure sintering. Meanwhile, their flexural strength exceeded 110 MPa, and their density was over 1.9 g/cm3. The process therefore produced both a high strength and a high fracture strain. The interface evolution and toughening mechanism during the two-step sintering process were investigated. It is believed that the micro-nano pores formed have two roles: as stress concentrators they induce yielding by shear and as multi-crack propagation paths they significantly lengthen the crack propagation path. The two-step sintering phase transition strategy introduces pores and provides a new approach for increasing the fracture strain of brittle materials.
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两步烧结原位引入孔隙提高石墨材料的断裂应变
高性能石墨材料因其优异的化学稳定性和高温性能在航空航天和核反应堆技术中具有重要的作用。传统的生产方法依赖于反复浸渍-碳化和石墨化,制备周期长,能耗高。相变辅助自加压自烧结技术可快速制备高强度石墨材料,但制备的石墨材料断裂应变较差。为了解决这一问题,本研究采用两步烧结的方法,在天然石墨基块状石墨中均匀引入微纳孔隙,在不降低其密度和力学性能的情况下,提高了试样的断裂应变。以天然石墨粉、微米级金刚石、纳米级金刚石为原料,通过精确控制分阶段压力释放过程,有效调节金刚石相变膨胀程度。石墨试样的应变破坏率达到1.2%,比全压烧结试样提高了35%。抗折强度超过110 MPa,密度超过1.9 g/cm3。因此,该过程产生了高强度和高断裂应变。研究了两步烧结过程中的界面演变和增韧机理。认为所形成的微纳孔具有两种作用:一是作为应力集中器诱导剪切屈服;二是作为多裂纹扩展路径,显著延长裂纹扩展路径。两步烧结相变策略引入了孔隙,为提高脆性材料的断裂应变提供了新的途径。下载:下载高分辨率图片(125KB)下载:下载全尺寸图片
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来源期刊
New Carbon Materials
New Carbon Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
6.10
自引率
8.80%
发文量
3245
审稿时长
5.5 months
期刊介绍: New Carbon Materials is a scholarly journal that publishes original research papers focusing on the physics, chemistry, and technology of organic substances that serve as precursors for creating carbonaceous solids with aromatic or tetrahedral bonding. The scope of materials covered by the journal extends from diamond and graphite to a variety of forms including chars, semicokes, mesophase substances, carbons, carbon fibers, carbynes, fullerenes, and carbon nanotubes. The journal's objective is to showcase the latest research findings and advancements in the areas of formation, structure, properties, behaviors, and technological applications of carbon materials. Additionally, the journal includes papers on the secondary production of new carbon and composite materials, such as carbon-carbon composites, derived from the aforementioned carbons. Research papers on organic substances will be considered for publication only if they have a direct relevance to the resulting carbon materials.
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