Development of a Briquetting Method for Dust from High-Carbon Ferrochrome (HC FeCr) Crushing Using Vibropressing on an Industrial Scale and Its Subsequent Remelting.

IF 3.1 3区 材料科学 Q3 CHEMISTRY, PHYSICAL
Materials Pub Date : 2025-06-03 DOI:10.3390/ma18112608
Otegen Sariyev, Maral Almagambetov, Nurzhan Nurgali, Gulnur Abikenova, Bauyrzhan Kelamanov, Dauren Yessengaliyev, Assylbek Abdirashit
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Abstract

The article provides a brief overview of technologies and methods for processing dispersed metallic waste generated during ferroalloy production, including high-carbon ferrochrome (HCFeCr). It is noted that the most cost-effective and rational method for reusing metallic dust is briquetting. Considering the development of briquetting technologies, as well as the latest equipment and binder materials involved in this process, aspiration dust from ferrochrome crushing can be fully utilized in metallurgical recycling. To verify this assumption, laboratory studies were conducted using polymer-based binders and liquid glass as a baseline option. The methodology of briquetting using both laboratory and industrial presses is described, along with an assessment of the mechanical properties of the briquettes. The studies indicate that the introduction of an inert filler (gas-cleaning dust) into the metallic dust composition improves the briquetting ability of the mixture by enhancing adhesion between metal particles and the binder. The obtained industrial briquette samples exhibit high mechanical strength, ensuring their further use in metallurgical processing. The study concludes that semi-dry briquetting using hydraulic vibropresses is a promising approach for the utilization of dispersed ferroalloy waste.

工业规模高碳铬铁(HC FeCr)振动压碎粉尘压块方法的开发及其后续重熔。
本文简要介绍了铁合金生产过程中产生的分散金属废料的处理技术和方法,包括高碳铬铁(HCFeCr)。指出最经济合理的金属粉尘回用方法是压块法。考虑到压块技术的发展,以及最新的设备和粘结剂材料,铬铁破碎产生的吸入粉尘可以充分利用在冶金回收中。为了验证这一假设,使用聚合物基粘合剂和液态玻璃作为基准进行了实验室研究。描述了使用实验室和工业压块的压块方法,并对压块的机械性能进行了评估。研究表明,在金属粉尘组合物中加入惰性填料(气体净化粉尘),通过增强金属颗粒与粘结剂之间的附着力,提高了混合物的压块能力。获得的工业型煤样品具有较高的机械强度,确保其在冶金加工中的进一步应用。研究表明,利用液压振动压力机进行半干式压块是一种很有前途的利用分散铁合金废弃物的方法。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Materials
Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
5.80
自引率
14.70%
发文量
7753
审稿时长
1.2 months
期刊介绍: Materials (ISSN 1996-1944) is an open access journal of related scientific research and technology development. It publishes reviews, regular research papers (articles) and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. Therefore, there is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Materials provides a forum for publishing papers which advance the in-depth understanding of the relationship between the structure, the properties or the functions of all kinds of materials. Chemical syntheses, chemical structures and mechanical, chemical, electronic, magnetic and optical properties and various applications will be considered.
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