Compatibility and degradation mechanisms of common aircraft sealing rubbers in C6F12O mixed systems: An integrated experimental and molecular dynamics study
{"title":"Compatibility and degradation mechanisms of common aircraft sealing rubbers in C6F12O mixed systems: An integrated experimental and molecular dynamics study","authors":"Hao Yan, Yali Zhang, Xiaomeng Zhou","doi":"10.1016/j.polymdegradstab.2025.111475","DOIUrl":null,"url":null,"abstract":"<div><div>Perfluoro-2-methyl-3-pentanone (C<sub>6</sub>F<sub>12</sub>O) is widely used in fire suppression systems due to its high extinguishing efficiency. However, during deployment, it can undergo hydrolysis in trace moisture, generating perfluoropropionic acid (PFPrA), which may degrade sealing materials and compromise system reliability. In this study, the compatibility and degradation behavior of C<sub>6</sub>F<sub>12</sub>O with three common aerospace elastomers - chloroprene rubber (CR), hydrogenated nitrile rubber (HNBR), and fluorosilicone rubber (FVMQ) - were systematically investigated under varying moisture contents (100–10,000 ppm) and temperatures (25 °C and 55 °C). Degradation behavior and interfacial interactions were analyzed through high-throughput aging in contact with chemicals experiments, physical and mechanical properties evaluations (including weight, hardness, tensile strength, elongation at break, and cross-link density), surface morphology analysis, elemental and functional group characterization, liquid-phase analysis, and molecular dynamics (MD) simulations. The results revealed that degradation severity increased with both moisture content and temperature, following the order CR > HNBR > FVMQ. All rubbers exhibited surface enrichment of C-F bonds. MD simulations show that PFPrA strongly adsorbs onto polar groups (<em>C</em> = <em>C</em>, C<img>Cl, C<img>N) in rubber via physical interactions, promoting interfacial accumulation and migration that may compromise stability. In contrast, its weak affinity for the inert Si-O backbone in FVMQ contributes to its superior resistance to degradation. The combined experimental and simulation results demonstrate that FVMQ exhibits the best chemical compatibility, making it the most suitable sealing material for aircraft fire suppression systems and ensuring long-term operational reliability.</div></div>","PeriodicalId":406,"journal":{"name":"Polymer Degradation and Stability","volume":"240 ","pages":"Article 111475"},"PeriodicalIF":7.4000,"publicationDate":"2025-06-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Polymer Degradation and Stability","FirstCategoryId":"92","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0141391025003040","RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"POLYMER SCIENCE","Score":null,"Total":0}
引用次数: 0
Abstract
Perfluoro-2-methyl-3-pentanone (C6F12O) is widely used in fire suppression systems due to its high extinguishing efficiency. However, during deployment, it can undergo hydrolysis in trace moisture, generating perfluoropropionic acid (PFPrA), which may degrade sealing materials and compromise system reliability. In this study, the compatibility and degradation behavior of C6F12O with three common aerospace elastomers - chloroprene rubber (CR), hydrogenated nitrile rubber (HNBR), and fluorosilicone rubber (FVMQ) - were systematically investigated under varying moisture contents (100–10,000 ppm) and temperatures (25 °C and 55 °C). Degradation behavior and interfacial interactions were analyzed through high-throughput aging in contact with chemicals experiments, physical and mechanical properties evaluations (including weight, hardness, tensile strength, elongation at break, and cross-link density), surface morphology analysis, elemental and functional group characterization, liquid-phase analysis, and molecular dynamics (MD) simulations. The results revealed that degradation severity increased with both moisture content and temperature, following the order CR > HNBR > FVMQ. All rubbers exhibited surface enrichment of C-F bonds. MD simulations show that PFPrA strongly adsorbs onto polar groups (C = C, CCl, CN) in rubber via physical interactions, promoting interfacial accumulation and migration that may compromise stability. In contrast, its weak affinity for the inert Si-O backbone in FVMQ contributes to its superior resistance to degradation. The combined experimental and simulation results demonstrate that FVMQ exhibits the best chemical compatibility, making it the most suitable sealing material for aircraft fire suppression systems and ensuring long-term operational reliability.
期刊介绍:
Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology.
Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal.
However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.