Phosphorus-containing nickel-based coatings for enhanced corrosion resistance and mechanical performance: A review

IF 5.9 3区材料科学 Q2 CHEMISTRY, PHYSICAL

FlatChem Pub Date : 2025-05-17 DOI:10.1016/j.flatc.2025.100887

Jiahuan Chen , Yuxin Deng , Ranran Cao , Ping Wang , Yanhua Mao , Chengxue Yi , Siqiao Zhang , Tingting Zhang , Xiang Liu

{"title":"Phosphorus-containing nickel-based coatings for enhanced corrosion resistance and mechanical performance: A review","authors":"Jiahuan Chen , Yuxin Deng , Ranran Cao , Ping Wang , Yanhua Mao , Chengxue Yi , Siqiao Zhang , Tingting Zhang , Xiang Liu","doi":"10.1016/j.flatc.2025.100887","DOIUrl":null,"url":null,"abstract":"<div><div>Phosphorus (P), a well-established solid solution strengthening agent, can induce significant lattice distortions in metallic systems. The movement of dislocations in metals is obstructed, leading to improved ductility and toughness. Nickel‑phosphorus coatings, such as Ni<img>P, Ni-Co-P, Ni-W-P, and Ni-P-TiO₂ composites, exhibit exceptional mechanical performance and excellent corrosion resistance. Thus, Ni-P-based coatings are widely employed in various industrial sectors, including petrochemical processing, mechanical components, and medical devices. With the advancement of emerging manufacturing technologies, growing demands for advanced surface engineering have driven the development of diverse innovative high-performance phosphorus-containing coatings. Utilizing electroless deposition and electroplating techniques, we have developed novel anodized electroplating and sol-reinforced composite electroplating approaches. Nickel‑phosphorus coatings fabricated via anodic electroplating and sol-enhanced composite electroplating techniques demonstrate exceptional mechanical properties and anti-corrosion performance. The paper presents a comprehensive review of the structure-property relationships in novel nickel‑phosphorus coatings. It also focuses on the friction and corrosion mechanisms of Ni<img>P composite coatings and outlines promising research directions for future advancement and commercialization.</div></div>","PeriodicalId":316,"journal":{"name":"FlatChem","volume":"52 ","pages":"Article 100887"},"PeriodicalIF":5.9000,"publicationDate":"2025-05-17","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"FlatChem","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2452262725000819","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}

引用次数: 0

Abstract

Phosphorus (P), a well-established solid solution strengthening agent, can induce significant lattice distortions in metallic systems. The movement of dislocations in metals is obstructed, leading to improved ductility and toughness. Nickel‑phosphorus coatings, such as NiP, Ni-Co-P, Ni-W-P, and Ni-P-TiO₂ composites, exhibit exceptional mechanical performance and excellent corrosion resistance. Thus, Ni-P-based coatings are widely employed in various industrial sectors, including petrochemical processing, mechanical components, and medical devices. With the advancement of emerging manufacturing technologies, growing demands for advanced surface engineering have driven the development of diverse innovative high-performance phosphorus-containing coatings. Utilizing electroless deposition and electroplating techniques, we have developed novel anodized electroplating and sol-reinforced composite electroplating approaches. Nickel‑phosphorus coatings fabricated via anodic electroplating and sol-enhanced composite electroplating techniques demonstrate exceptional mechanical properties and anti-corrosion performance. The paper presents a comprehensive review of the structure-property relationships in novel nickel‑phosphorus coatings. It also focuses on the friction and corrosion mechanisms of NiP composite coatings and outlines promising research directions for future advancement and commercialization.

查看原文本刊更多论文

提高耐蚀性和机械性能的含磷镍基涂层研究进展

磷(P)是一种公认的固溶体强化剂，可引起金属体系中显著的晶格畸变。阻碍了位错在金属中的移动，从而提高了金属的延展性和韧性。镍磷涂层，如NiP， Ni-Co-P， Ni-W-P和Ni-P-TiO 2复合材料，具有优异的机械性能和优异的耐腐蚀性。因此，镍磷基涂料广泛应用于各种工业部门，包括石油化工加工、机械部件和医疗设备。随着新兴制造技术的进步，对先进表面工程的需求不断增长，推动了各种创新型高性能含磷涂料的发展。利用化学沉积和电镀技术，我们开发了新的阳极电镀和溶胶增强复合电镀方法。通过阳极电镀和溶胶增强复合电镀技术制备的镍磷涂层具有优异的机械性能和防腐性能。本文综述了新型镍磷涂料的结构与性能关系。它还重点讨论了NiP复合涂层的摩擦和腐蚀机制，并概述了未来发展和商业化的有前途的研究方向。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

求助全文

约1分钟内获得全文求助全文

来源期刊

FlatChem Multiple-

CiteScore

8.40

自引率

6.50%

发文量

104

审稿时长

26 days

期刊介绍： FlatChem - Chemistry of Flat Materials, a new voice in the community, publishes original and significant, cutting-edge research related to the chemistry of graphene and related 2D & layered materials. The overall aim of the journal is to combine the chemistry and applications of these materials, where the submission of communications, full papers, and concepts should contain chemistry in a materials context, which can be both experimental and/or theoretical. In addition to original research articles, FlatChem also offers reviews, minireviews, highlights and perspectives on the future of this research area with the scientific leaders in fields related to Flat Materials. Topics of interest include, but are not limited to, the following: -Design, synthesis, applications and investigation of graphene, graphene related materials and other 2D & layered materials (for example Silicene, Germanene, Phosphorene, MXenes, Boron nitride, Transition metal dichalcogenides) -Characterization of these materials using all forms of spectroscopy and microscopy techniques -Chemical modification or functionalization and dispersion of these materials, as well as interactions with other materials -Exploring the surface chemistry of these materials for applications in: Sensors or detectors in electrochemical/Lab on a Chip devices, Composite materials, Membranes, Environment technology, Catalysis for energy storage and conversion (for example fuel cells, supercapacitors, batteries, hydrogen storage), Biomedical technology (drug delivery, biosensing, bioimaging)