Reed pyrolysis system using multi-stage quench scheme for furfural and chemical production: Process analysis and life cycle assessment

Abstract

This study presents an efficient utilization strategy for reed pyrolysis products, focusing on furfural as the primary product, along with acetic acid, wood vinegar, and phenol-rich oil. Based on this, the Energy-Integration Resource Utilization (EIRU) process, which incorporates a multi-stage quenching method, is developed. This process effectively removes most water from the main organic compounds during condensation by harnessing the internal heat of the high-temperature pyrolysis product stream from the reactor. Compared to conventional pyrolysis process, the EIRU can reduce energy consumption by 50 %. Life cycle assessment reveals that the EIRU process significantly reduces key environmental impact factors, including 90.15 kg CO2 eq. reduction in Global Warming Potential (GWP), 22.95 kg 1,4-DB eq. reduction in Human Toxicity Potential (HTP), and 1.86 kg Sb eq. reduction in Abiotic Depletion Potential (ADP). Additionally, the EIRU process yields a profit of 151.69 USD/ton, which is 14.81 USD/ton higher than the conventional process. This study highlights the superior environmental and economic performance of the EIRU process, positioning it as a more sustainable and profitable solution for reed pyrolysis.