{"title":"Experimental investigation on temperature distribution and evolution of air-cooled PEMFCs under various operating conditions","authors":"Jing Zhao , Xinxuan Cheng , Zixun Zhong , Yongkang Ma , Caiting Zhou","doi":"10.1016/j.tsep.2025.103665","DOIUrl":null,"url":null,"abstract":"<div><div>Proton exchange membrane fuel cells are promising for clean energy applications, but thermal management remains a critical challenge. This study experimentally investigated the temperature distribution and evolution of an air-cooled proton exchange membrane fuel cell stack under various dynamic operating conditions. Using 60 thermocouples inserted into the cathode channels, the formation, development, and propagation of high-temperature regions were thoroughly studied. The research results indicated that temperature distribution became increasingly non-uniform with rising current density, particularly under overload conditions. Hot spots first appeared near the hydrogen inlet and air outlet, expanding to central regions as current density increased. Overload operation led to rapid temperature rises and the formation of thermal bridges between hot spots, highlighting the risks of thermal instability. Moreover, the study established a connection between temperature variations and water management problems. Anode flooding intensified heat generation and led to voltage fluctuations. In addition, it was found that the maximum temperature difference could serve as a sensitive indicator for detecting water flooding inside fuel cells. The results of this study are helpful for a better understanding of the internal thermal behavior of air-cooled proton exchange membrane fuel cells and are of great significance for optimizing their thermal management strategies.</div></div>","PeriodicalId":23062,"journal":{"name":"Thermal Science and Engineering Progress","volume":"62 ","pages":"Article 103665"},"PeriodicalIF":5.1000,"publicationDate":"2025-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Thermal Science and Engineering Progress","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S245190492500455X","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
Proton exchange membrane fuel cells are promising for clean energy applications, but thermal management remains a critical challenge. This study experimentally investigated the temperature distribution and evolution of an air-cooled proton exchange membrane fuel cell stack under various dynamic operating conditions. Using 60 thermocouples inserted into the cathode channels, the formation, development, and propagation of high-temperature regions were thoroughly studied. The research results indicated that temperature distribution became increasingly non-uniform with rising current density, particularly under overload conditions. Hot spots first appeared near the hydrogen inlet and air outlet, expanding to central regions as current density increased. Overload operation led to rapid temperature rises and the formation of thermal bridges between hot spots, highlighting the risks of thermal instability. Moreover, the study established a connection between temperature variations and water management problems. Anode flooding intensified heat generation and led to voltage fluctuations. In addition, it was found that the maximum temperature difference could serve as a sensitive indicator for detecting water flooding inside fuel cells. The results of this study are helpful for a better understanding of the internal thermal behavior of air-cooled proton exchange membrane fuel cells and are of great significance for optimizing their thermal management strategies.
期刊介绍:
Thermal Science and Engineering Progress (TSEP) publishes original, high-quality research articles that span activities ranging from fundamental scientific research and discussion of the more controversial thermodynamic theories, to developments in thermal engineering that are in many instances examples of the way scientists and engineers are addressing the challenges facing a growing population – smart cities and global warming – maximising thermodynamic efficiencies and minimising all heat losses. It is intended that these will be of current relevance and interest to industry, academia and other practitioners. It is evident that many specialised journals in thermal and, to some extent, in fluid disciplines tend to focus on topics that can be classified as fundamental in nature, or are ‘applied’ and near-market. Thermal Science and Engineering Progress will bridge the gap between these two areas, allowing authors to make an easy choice, should they or a journal editor feel that their papers are ‘out of scope’ when considering other journals. The range of topics covered by Thermal Science and Engineering Progress addresses the rapid rate of development being made in thermal transfer processes as they affect traditional fields, and important growth in the topical research areas of aerospace, thermal biological and medical systems, electronics and nano-technologies, renewable energy systems, food production (including agriculture), and the need to minimise man-made thermal impacts on climate change. Review articles on appropriate topics for TSEP are encouraged, although until TSEP is fully established, these will be limited in number. Before submitting such articles, please contact one of the Editors, or a member of the Editorial Advisory Board with an outline of your proposal and your expertise in the area of your review.