Fabrication of rapid self-healing thermoset polymer by the encapsulation of low-viscosity unsaturated vinyl ester resin and methyl ethyl ketone peroxide for the corrosion protection improvement

IF 3.1 3区 化学 Q2 POLYMER SCIENCE
Abed Khavand, Shadi Hassanajili
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引用次数: 0

Abstract

The encapsulation of vinyl ester resin and methyl ethyl ketone peroxide into poly(methyl methacrylate) for the fabrication of anti-corrosion rapid self-healing microcomposites has been done. The effect of stirring speed, emulsifier type and its concentration, core material viscosity, and core/shell ratio on the encapsulation efficiency and core content were evaluated. The core/shell morphology was reported via scanning electron microscopy and Fourier transform infrared investigations. Thermal, mechanical, and electrochemical investigations were conducted on the fabricated dual-component microcomposites to estimate the effect of microcapsule content and low-viscosity promoted healing agent. The results displayed 4.9%, 5.9%, and 12.2% reductions in glass transition temperature, tensile, and flexural moduli with the incorporation of 10 wt% microcapsules. The healing efficiency was obtained at 91.1%, while the uncured enthalpy intensified by 57.7% at this concentration. The healing process has been tracked by measuring the increasing trend of electrochemical impedance. Based on the electrochemical analyses, the synthesized self-healing coatings are able to heal quickly with remarkable protective performance during the immersion into seawater. According to the selected materials and method, this study is able to recommend the manufacturing of vinyl ester self-healing thermoset composites with significant corrosion protection, high compatibility, and low production costs.

Graphical abstract

采用低粘度不饱和乙烯基酯树脂和过氧化甲乙酮包封制备快速自愈热固性聚合物,提高其防腐性能
将乙烯基酯树脂和过氧化甲乙酮包封在聚甲基丙烯酸甲酯中,制备了一种防腐快速自愈微复合材料。考察了搅拌速度、乳化剂种类及浓度、芯材粘度、芯壳比等因素对包封效率和芯壳含量的影响。通过扫描电镜和傅里叶变换红外研究报告了核/壳的形貌。对制备的双组分微复合材料进行了热、力学和电化学研究,以评估微胶囊含量和低粘度促愈合剂对复合材料的影响。结果显示,加入10%微胶囊后,玻璃化转变温度、拉伸模量和弯曲模量分别降低4.9%、5.9%和12.2%。在此浓度下,愈合效率为91.1%,未愈合焓增加57.7%。通过测量电化学阻抗的增加趋势来跟踪愈合过程。电化学分析表明,合成的自愈涂层在海水浸泡过程中能够快速自愈,具有显著的防护性能。根据所选择的材料和方法,本研究能够推荐制造具有显著防腐蚀、高相容性和低生产成本的乙烯基酯自愈热固性复合材料。图形抽象
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来源期刊
Polymer Bulletin
Polymer Bulletin 化学-高分子科学
CiteScore
6.00
自引率
6.20%
发文量
0
审稿时长
5.5 months
期刊介绍: "Polymer Bulletin" is a comprehensive academic journal on polymer science founded in 1988. It was founded under the initiative of the late Mr. Wang Baoren, a famous Chinese chemist and educator. This journal is co-sponsored by the Chinese Chemical Society, the Institute of Chemistry, and the Chinese Academy of Sciences and is supervised by the China Association for Science and Technology. It is a core journal and is publicly distributed at home and abroad. "Polymer Bulletin" is a monthly magazine with multiple columns, including a project application guide, outlook, review, research papers, highlight reviews, polymer education and teaching, information sharing, interviews, polymer science popularization, etc. The journal is included in the CSCD Chinese Science Citation Database. It serves as the source journal for Chinese scientific and technological paper statistics and the source journal of Peking University's "Overview of Chinese Core Journals."
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