Engineered Spatial Confinement of Cu Single-atoms with Diagonal N-Cu-N Motifs for High-rate CO2 Methanation.

Abstract

The renewable-electricity-powered carbon dioxide reduction (eCO2R) to value-added fuels and feedstocks like methane (CH4) holds the sustainable and economically viable carbon cycle at meaningful scales. However, this kinetically challenging eight-electron multistep deep-reduction encounters insufficient catalyst design principles to steer complex CO2 reduction pathways. Utilizing atomic copper (Cu) structures with unitary active site can boost eCO2R-to-CH4 selectivity due to the efficient suppression of unwanted C-C coupling. Herein, we report a sequential ion exchange strategy to fabricate periodic Cu single-atom catalysts within a polymeric carbon nitride (PCN) matrix, where the uniformly dispersed, diagonally coordinated N-Cu-N configuration hosts low-valent Cuδ+ centers. Leveraging the periodic N-anchoring sites with delocalized π-electron conjugation in PCN matrix, the isolated Cu sites are obtained with an interatomic distance of ~4.2 Å under high metal-loading conditions. This engineered spatial configuration effectively inhibits C-C coupling to avoid subsequent multicarbon products formation. The optimized Cu1/PCN demonstrates exceptional eCO2R-to-CH4 performance, achieving 71.1% CH4 Faradaic efficiency with a high partial current density of 426.6 mA cm-2 at -1.50 V vs. reversible hydrogen electrode, outpacing the state-of-the-art catalysts. This work delves into effective concepts for steering desirable reaction pathways via precisely modulating active site structures at the atomic level to create favorable microenvironments.