Regenerated cellulose as a sustainable alternative to glass fiber composites: effects of fabric structure and applied pressure during curing

IF 4.9 2区 工程技术 Q1 MATERIALS SCIENCE, PAPER & WOOD
Muhammad Sohaib Anas, Bernhard Ungerer, Hajir Al-musawi, Ulrich Müller
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Abstract

Fiber-reinforced composite materials have transformed multiple industries because of their outstanding mechanical properties and lightweight characteristics. Glass fiber composites are commonly used in structural applications due to their high strength-to-weight ratio. Researchers are investigating alternative fibers due to concerns about environmental sustainability and manufacturing costs. This study investigates the mechanical properties of composites reinforced with high-strength regenerated cellulose (viscose) tape fabrics, aiming to assess their suitability as alternatives to traditional materials like glass fabric. Three different weave patterns, plain 1/1, twill 2/2, and satin 5/1 were used as reinforcements along with a glass fabric satin 7/1 for comparison. The composites were fabricated using a hand lay-up technique and cured at different levels of pressure. Mechanical testing was conducted to evaluate tensile strength, modulus of elasticity, and work of fracture. The crimp ratio (%) was calculated for each composite type based on microscopy scans of the specimen’s cross-section. Satin weave viscose composites achieve up to 30–35% of the glass fabric composites in case of Modulus and tensile strength. The highest modulus of elasticity recorded for satin weave viscose composites is 10.8 GPa, compared to 29.8 GPa for glass fabric composites. Tensile strength of satin weave viscose composites reaches up to 180 MPa, while glass fabric composites achieve up to 430 MPa. Microscopic examinations demonstrate that as pressure increases, the crimp ratio decreases, and this change in crimp ratio directly impacts stiffness properties. However, the viscose fiber composites tested were inferior to glass fiber composites in terms of stiffness but surpass 40–60% in terms of work of fracture. The potential for improving the mechanical properties can be found in changing the mechanical properties of the viscose and in adapted weave patterns.

Graphical abstract

再生纤维素作为玻璃纤维复合材料的可持续替代品:织物结构和固化过程中施加压力的影响
纤维增强复合材料以其优异的力学性能和轻量化的特点改变了多个行业。玻璃纤维复合材料由于其高强度重量比而被广泛用于结构应用。出于对环境可持续性和制造成本的考虑,研究人员正在研究替代纤维。本研究研究了用高强度再生纤维素(粘胶)胶带织物增强的复合材料的机械性能,旨在评估其作为玻璃织物等传统材料替代品的适用性。三种不同的编织图案,平纹1/1,斜纹2/2和缎面5/1,与玻璃织物缎面7/1进行比较。复合材料是用手铺技术制造的,并在不同的压力水平下固化。进行了力学测试,以评估拉伸强度,弹性模量和断裂功。根据显微镜扫描样品的横截面计算了每种复合材料的卷曲率(%)。缎织粘胶复合材料在模量和抗拉强度方面达到玻璃纤维复合材料的30-35%。缎织粘胶复合材料的最高弹性模量为10.8 GPa,而玻璃纤维复合材料的弹性模量为29.8 GPa。缎织粘胶复合材料的抗拉强度可达180mpa,而玻璃纤维复合材料的抗拉强度可达430mpa。微观检查表明,随着压力的增加,卷曲率降低,卷曲率的变化直接影响刚度性能。但粘胶纤维复合材料的刚度不如玻璃纤维复合材料,但断裂功超过40-60%。改善机械性能的潜力可以在改变粘胶的机械性能和适应的编织模式中找到。图形抽象
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来源期刊
Cellulose
Cellulose 工程技术-材料科学:纺织
CiteScore
10.10
自引率
10.50%
发文量
580
审稿时长
3-8 weeks
期刊介绍: Cellulose is an international journal devoted to the dissemination of research and scientific and technological progress in the field of cellulose and related naturally occurring polymers. The journal is concerned with the pure and applied science of cellulose and related materials, and also with the development of relevant new technologies. This includes the chemistry, biochemistry, physics and materials science of cellulose and its sources, including wood and other biomass resources, and their derivatives. Coverage extends to the conversion of these polymers and resources into manufactured goods, such as pulp, paper, textiles, and manufactured as well natural fibers, and to the chemistry of materials used in their processing. Cellulose publishes review articles, research papers, and technical notes.
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