Optimizing micro-EDM drilling performance in titanium alloys: A fuzzy logic approach with comparative electrode analysis

Praveen Vundrajavarapu , R. Madhusudhan , Jush Kumar Siddani
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引用次数: 0

Abstract

This study investigates the enhancement of Micro Electric Discharge Machining Drilling (mEDMD) performance on Titanium 6Al-4V using brass tubular electrodes (BTE) and silver-coated brass tubular electrodes (SCBTE). Focusing on the material removal rate (MRR) and tubular electrode wear rate (TEWR), the research applies a Taguchi experimental design complemented by a modified Taguchi method and fuzzy logic for optimized precision in results. Findings reveal that SCBTE significantly increases MRR and reduces TEWR compared to BTE, indicating its potential to enhance machining efficiency, reduce tool wear, and improve productivity in demanding industrial applications. This work highlights the advantages of SCBTE for high-precision manufacturing, particularly in sectors requiring stringent material and dimensional accuracy, such as medical implants and aerospace components.
钛合金微细电火花加工性能优化:模糊逻辑方法与比较电极分析
本文研究了黄铜管电极(BTE)和镀银黄铜管电极(SCBTE)对6Al-4V钛合金微电火花加工钻孔(mEDMD)性能的增强。以材料去除率(MRR)和管状电极磨损率(TEWR)为研究对象,采用田口实验设计,并结合改进的田口方法和模糊逻辑优化结果精度。研究结果表明,与BTE相比,SCBTE显著提高了MRR,降低了TEWR,表明其在要求苛刻的工业应用中具有提高加工效率、减少刀具磨损和提高生产率的潜力。这项工作突出了SCBTE在高精度制造方面的优势,特别是在对材料和尺寸精度要求严格的领域,如医疗植入物和航空航天部件。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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