{"title":"Exploration of novel structure for high-power X-ray converter","authors":"Taiyan Chen , Jushigang Yuan , Xihao Chen , Zhiyan Chen , Shuai Hao , Jiang Huang","doi":"10.1016/j.nimb.2025.165718","DOIUrl":null,"url":null,"abstract":"<div><div>The conversion of electron beams into X-rays with high penetration capability is an important technique in radiation processing. Previous designs of high-power X-ray converters sacrificed conversion efficiency to achieve high heat dissipation. In this study, a novel high-power converter structure was developed to improve the conversion efficiency of X-rays and reduce energy deposition in the converter. The structure involves vacuum welding of a tantalum plate onto a tooth-shaped copper plate with uniform thickness and forming multiple trapezoidal grooves between the tantalum and copper layers to serve as cooling channels. Geant4 simulation was employed to evaluate the power conversion when the converter was subjected to electron beam bombardment. The optimized converter reduced the loss of X-rays passing through it. Finite element analysis was performed to assess the temperature and deformation of the converter and determine the cooling parameters required to meet operational requirements. Based on the converter structure developed in this study, three potential tantalum–copper connection processes were analyzed, revealing superior performances with vacuum brazing. The novel X-ray converter has now been manufactured and assembled.</div></div>","PeriodicalId":19380,"journal":{"name":"Nuclear Instruments & Methods in Physics Research Section B-beam Interactions With Materials and Atoms","volume":"564 ","pages":"Article 165718"},"PeriodicalIF":1.4000,"publicationDate":"2025-05-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Nuclear Instruments & Methods in Physics Research Section B-beam Interactions With Materials and Atoms","FirstCategoryId":"101","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0168583X25001089","RegionNum":3,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"INSTRUMENTS & INSTRUMENTATION","Score":null,"Total":0}
引用次数: 0
Abstract
The conversion of electron beams into X-rays with high penetration capability is an important technique in radiation processing. Previous designs of high-power X-ray converters sacrificed conversion efficiency to achieve high heat dissipation. In this study, a novel high-power converter structure was developed to improve the conversion efficiency of X-rays and reduce energy deposition in the converter. The structure involves vacuum welding of a tantalum plate onto a tooth-shaped copper plate with uniform thickness and forming multiple trapezoidal grooves between the tantalum and copper layers to serve as cooling channels. Geant4 simulation was employed to evaluate the power conversion when the converter was subjected to electron beam bombardment. The optimized converter reduced the loss of X-rays passing through it. Finite element analysis was performed to assess the temperature and deformation of the converter and determine the cooling parameters required to meet operational requirements. Based on the converter structure developed in this study, three potential tantalum–copper connection processes were analyzed, revealing superior performances with vacuum brazing. The novel X-ray converter has now been manufactured and assembled.
期刊介绍:
Section B of Nuclear Instruments and Methods in Physics Research covers all aspects of the interaction of energetic beams with atoms, molecules and aggregate forms of matter. This includes ion beam analysis and ion beam modification of materials as well as basic data of importance for these studies. Topics of general interest include: atomic collisions in solids, particle channelling, all aspects of collision cascades, the modification of materials by energetic beams, ion implantation, irradiation - induced changes in materials, the physics and chemistry of beam interactions and the analysis of materials by all forms of energetic radiation. Modification by ion, laser and electron beams for the study of electronic materials, metals, ceramics, insulators, polymers and other important and new materials systems are included. Related studies, such as the application of ion beam analysis to biological, archaeological and geological samples as well as applications to solve problems in planetary science are also welcome. Energetic beams of interest include atomic and molecular ions, neutrons, positrons and muons, plasmas directed at surfaces, electron and photon beams, including laser treated surfaces and studies of solids by photon radiation from rotating anodes, synchrotrons, etc. In addition, the interaction between various forms of radiation and radiation-induced deposition processes are relevant.