Cong Li , Zhili Tang , Yadong Chai , Shouyin Wei , Fei Du , Li Yang , Yichun Zhou
{"title":"Critical parameters on sliding wear behavior in abradable sealing coatings","authors":"Cong Li , Zhili Tang , Yadong Chai , Shouyin Wei , Fei Du , Li Yang , Yichun Zhou","doi":"10.1016/j.wear.2025.206072","DOIUrl":null,"url":null,"abstract":"<div><div>The abradability of ceramic-based abradable sealing coatings (ASCs) is exhibited as a sliding wear. We constructed a formula for the dimensionless function of wear rate based on the <span><math><mrow><mi>π</mi></mrow></math></span> theorem. The interaction coefficient <span><math><mrow><mi>μ</mi></mrow></math></span>, the actual intrusion depth <span><math><mrow><msub><mi>h</mi><mi>r</mi></msub></mrow></math></span>, and the porosity <span><math><mrow><msub><mi>p</mi><mrow><mi>A</mi><mi>S</mi><mi>C</mi></mrow></msub></mrow></math></span> are the main variables influencing wear rate. The abradable process of the sealing coating was investigated by numerical finite element simulations and wear experiments. It was observed that the intrusion depth and wear rate show a trend of increasing and then decreasing with increasing porosity, while a similar trend is shown with wear rate. Both strain energy (<span><math><mrow><msub><mi>W</mi><mi>n</mi></msub></mrow></math></span>) and friction work (<span><math><mrow><msub><mi>W</mi><mi>f</mi></msub></mrow></math></span>) affect the wear rate. The wear rate of low-porosity coatings largely depends on strain energy, while that of high-porosity coatings is mainly influenced by friction work. This study has extracted key parameters that affect the high-temperature wear of sealing coatings, providing theoretical and experimental evidence for the preparation and performance assessment of coatings.</div></div>","PeriodicalId":23970,"journal":{"name":"Wear","volume":"574 ","pages":"Article 206072"},"PeriodicalIF":5.3000,"publicationDate":"2025-04-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Wear","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0043164825003412","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0
Abstract
The abradability of ceramic-based abradable sealing coatings (ASCs) is exhibited as a sliding wear. We constructed a formula for the dimensionless function of wear rate based on the theorem. The interaction coefficient , the actual intrusion depth , and the porosity are the main variables influencing wear rate. The abradable process of the sealing coating was investigated by numerical finite element simulations and wear experiments. It was observed that the intrusion depth and wear rate show a trend of increasing and then decreasing with increasing porosity, while a similar trend is shown with wear rate. Both strain energy () and friction work () affect the wear rate. The wear rate of low-porosity coatings largely depends on strain energy, while that of high-porosity coatings is mainly influenced by friction work. This study has extracted key parameters that affect the high-temperature wear of sealing coatings, providing theoretical and experimental evidence for the preparation and performance assessment of coatings.
期刊介绍:
Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.