Optimization of Coal Mining Machine Drum Structure and Microscopic Analysis of Coal Particle Flow

IF 3.5 3区 工程技术 Q3 ENERGY & FUELS
Junming Lao, Zhi Chen, Xuecheng Wang, Mengqi Zhang, Jianfeng Guo
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引用次数: 0

Abstract

To solve the problems of low loading performance and insufficient design of the drum of thin-seam coal mining machine, this paper proposes an innovative coal-guiding drum design and systematically investigates the effects of different designs on the trajectory, flow structure, and loading efficiency of the coal particles from both macro- and microscopic perspectives. At the macroscopic level, the optimized design significantly improves the coal loading efficiency of coal particles by adding circular arc-shaped coal guide plate and triangular coal guide plate. Simulation experiments show that the average mass flow rate of the coal-guided drum is increased by 14.1%, and the mass flow rate under high load conditions is increased by 9.1%; with the increase of the rotational speed, the maximum increase of the loading efficiency is 16.96%. At the microscopic level, the optimized design changed the movement direction of coal particles, which led to a 15.85% increase in axial velocity and optimized the flow structure of coal particles. This paper provides a new theoretical basis and technical solution for improving the loading efficiency of thin-seam coal-mining machine, which has important practical significance and wide application potential.

Abstract Image

采煤机转鼓结构优化及煤粒流微观分析
针对薄煤层采煤机导煤滚筒加载性能低、设计不完善的问题,本文提出了一种创新性导煤滚筒设计,并从宏观和微观两方面系统研究了不同设计对煤颗粒轨迹、流动结构和加载效率的影响。宏观上,优化设计通过增加圆弧形导煤板和三角形导煤板,显著提高了煤粒的载煤效率。仿真实验表明,煤导转鼓的平均质量流量提高了14.1%,高负荷工况下质量流量提高了9.1%;随着转速的增加,加载效率的最大增幅为16.96%。微观上,优化设计改变了煤颗粒的运动方向,轴向速度提高了15.85%,优化了煤颗粒的流动结构。本文为提高薄煤层采煤机装煤效率提供了新的理论依据和技术解决方案,具有重要的现实意义和广阔的应用潜力。
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来源期刊
Energy Science & Engineering
Energy Science & Engineering Engineering-Safety, Risk, Reliability and Quality
CiteScore
6.80
自引率
7.90%
发文量
298
审稿时长
11 weeks
期刊介绍: Energy Science & Engineering is a peer reviewed, open access journal dedicated to fundamental and applied research on energy and supply and use. Published as a co-operative venture of Wiley and SCI (Society of Chemical Industry), the journal offers authors a fast route to publication and the ability to share their research with the widest possible audience of scientists, professionals and other interested people across the globe. Securing an affordable and low carbon energy supply is a critical challenge of the 21st century and the solutions will require collaboration between scientists and engineers worldwide. This new journal aims to facilitate collaboration and spark innovation in energy research and development. Due to the importance of this topic to society and economic development the journal will give priority to quality research papers that are accessible to a broad readership and discuss sustainable, state-of-the art approaches to shaping the future of energy. This multidisciplinary journal will appeal to all researchers and professionals working in any area of energy in academia, industry or government, including scientists, engineers, consultants, policy-makers, government officials, economists and corporate organisations.
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