Performance optimization of a transcritical-subcritical parallel organic Rankine cycle for diesel engine waste heat recovery: Thermodynamic, economic, and environmental perspectives
Mahyar Avazpour , Rahim Khoshbakhti Saray , Samira Marami Milani
{"title":"Performance optimization of a transcritical-subcritical parallel organic Rankine cycle for diesel engine waste heat recovery: Thermodynamic, economic, and environmental perspectives","authors":"Mahyar Avazpour , Rahim Khoshbakhti Saray , Samira Marami Milani","doi":"10.1016/j.applthermaleng.2025.126512","DOIUrl":null,"url":null,"abstract":"<div><div>This research presents a comprehensive investigation of a parallel organic Rankine cycle configuration that combines transcritical and subcritical operations, aimed at recovering waste heat from off-road diesel engines. The study evaluates how different design parameters affect the cycle’s overall performance. The cycle’s efficiency is systematically examined by employing thermodynamic and economic models using R600 as the working medium. The results show that, under defined operating conditions, the cycle delivers a net power output of 11.99 kW, a thermal efficiency of 12.27 %, and an exergy efficiency of 34.72 %. Exergy-based evaluation highlights components such as valves, expanders, and the mixer are more effective in conserving exergy, whereas the condenser performs with comparatively lower efficiency. The high-pressure (HP) evaporator contributes the most to irreversibility, followed by the condenser and low-pressure (LP) evaporator. In terms of exergy destruction contribution, the HP evaporator holds the largest portion (42.6 %), followed by the condenser (21.8 %), LP evaporator (10.2 %), and turbine 2 (6.8 %). The optimization process incorporates a multi-objective strategy using a genetic algorithm, considering exergy efficiency and specific investment cost (SIC) as performance objectives. Based on the bi-objective optimization framework, the maximum exergy efficiency achieved is 45.92 %, with a corresponding SIC of 3350 $/kW.</div></div>","PeriodicalId":8201,"journal":{"name":"Applied Thermal Engineering","volume":"273 ","pages":"Article 126512"},"PeriodicalIF":6.1000,"publicationDate":"2025-04-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Applied Thermal Engineering","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1359431125011044","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENERGY & FUELS","Score":null,"Total":0}
引用次数: 0
Abstract
This research presents a comprehensive investigation of a parallel organic Rankine cycle configuration that combines transcritical and subcritical operations, aimed at recovering waste heat from off-road diesel engines. The study evaluates how different design parameters affect the cycle’s overall performance. The cycle’s efficiency is systematically examined by employing thermodynamic and economic models using R600 as the working medium. The results show that, under defined operating conditions, the cycle delivers a net power output of 11.99 kW, a thermal efficiency of 12.27 %, and an exergy efficiency of 34.72 %. Exergy-based evaluation highlights components such as valves, expanders, and the mixer are more effective in conserving exergy, whereas the condenser performs with comparatively lower efficiency. The high-pressure (HP) evaporator contributes the most to irreversibility, followed by the condenser and low-pressure (LP) evaporator. In terms of exergy destruction contribution, the HP evaporator holds the largest portion (42.6 %), followed by the condenser (21.8 %), LP evaporator (10.2 %), and turbine 2 (6.8 %). The optimization process incorporates a multi-objective strategy using a genetic algorithm, considering exergy efficiency and specific investment cost (SIC) as performance objectives. Based on the bi-objective optimization framework, the maximum exergy efficiency achieved is 45.92 %, with a corresponding SIC of 3350 $/kW.
期刊介绍:
Applied Thermal Engineering disseminates novel research related to the design, development and demonstration of components, devices, equipment, technologies and systems involving thermal processes for the production, storage, utilization and conservation of energy, with a focus on engineering application.
The journal publishes high-quality and high-impact Original Research Articles, Review Articles, Short Communications and Letters to the Editor on cutting-edge innovations in research, and recent advances or issues of interest to the thermal engineering community.