Preliminary evidence that thermally inactivated mycelium improves water resistance of biostabilized earth materials

Abstract

Earth-building materials offer a low-carbon option for construction, but their poor water resistance limits their adoption by the construction industry. Adding biopolymers to earth materials can improve mechanical strength and water resistance but also promote mold mycelium growth that reduces indoor air quality. However, for other applications such as insulation or packaging, the controlled growth of specific mycelium is seen as a promising option for producing natural waterproof materials. These application require heat-inactivation to kill the mycelium and preserve air quality. It is currently unknown if heat-inactivated mold mycelium could improve the water resistance of earth materials. This study explores a new design by promoting the natural growth of molds on biostabilized earth materials and studying the effect on earth material properties after heat inactivation. Earth mortars were prepared by mixing soil, water, and biopolymers (2 % of soil mass) to a consistent texture. Twenty formulations, using two soils and four biopolymers, were subjected to two different 21-day cures, under dry (oven at 50 °C) or humid (30 °C, 98 % RH) conditions. Mortar properties were investigated after a 48-h 80 °C heat treatment to inactivate mold. We found that the humid cure consistently prompted mold growth on biostabilized mortars, which was associated with significantly higher water resistance compared to unexposed mortars. Specifically, capillary water absorption and mass loss after water spray was reduced by 28 % and 64 % respectively. These improvements were achieved with minimal impact on shrinkage, density, and mechanical strength. The amelioration in water resistance was attributed to the hydrophobic mold mycelium filling the earth mortar pore as observed by UV microscopy. Together, this study demonstrates that mycelium could dramatically improve the water resistance of biostabilized earth materials.