3D-Printed Plastic Windows for Photoelectrochemical Applications

IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY
Sarah C. Galarza-Perez, Maximiliano J. M. Zapata, Cinthia Zanata, Cicero Cena, Heberton Wender* and Cauê A. Martins*, 
{"title":"3D-Printed Plastic Windows for Photoelectrochemical Applications","authors":"Sarah C. Galarza-Perez,&nbsp;Maximiliano J. M. Zapata,&nbsp;Cinthia Zanata,&nbsp;Cicero Cena,&nbsp;Heberton Wender* and Cauê A. Martins*,&nbsp;","doi":"10.1021/acsapm.5c0020710.1021/acsapm.5c00207","DOIUrl":null,"url":null,"abstract":"<p >The integration of additive manufacturing with photoelectrochemical (PEC) systems represents a promising avenue for cost-effective and customizable reactor designs. However, the use of 3D-printed plastic components as optical windows remains underexplored, particularly concerning their transparency, material suitability, and printing parameter optimization. Addressing this gap is crucial to enable fully 3D-printed reactors and windows for applications such as water splitting and light-driven chemical conversions. This work aims to evaluate the feasibility of 3D-printed plastic windows for PEC applications by systematically investigating the impact of printing parameters─such as infill patterns, fill percentage, and layer thickness─on the optical and mechanical properties of three widely used polymers: PLA, PETG, and ABS. A detailed transmittance mapping approach was developed to guide the selection of suitable configurations based on application-specific needs. We fabricated 243 plastic samples and characterized their transmittance in the UV–visible range, correlating the results with printing configurations. PLA emerged as the most transparent material, achieving up to 76.8% transmittance in the visible spectrum. PETG achieved 52% transparency. ABS, on the other hand, was found to be unsuitable due to its opacity, exhibiting &lt;5% transmittance. Proof-of-concept experiments using these plastics as optical windows for PEC water oxidation TiO<sub>2</sub> and BiVO<sub>4</sub> demonstrated that PLA and PETG enabled satisfactory operation, achieving up to 78% and 52% of the performance of standard quartz windows, respectively. Our findings highlight the potential of 3D-printed plastic windows as viable, low-cost alternatives to traditional quartz components, with the added advantage of customization for specific optical and structural requirements. This study paves the way for scalable, sustainable, and tailored PEC reactor designs, opening opportunities in renewable energy and environmental applications.</p>","PeriodicalId":7,"journal":{"name":"ACS Applied Polymer Materials","volume":"7 6","pages":"3925–3934 3925–3934"},"PeriodicalIF":4.7000,"publicationDate":"2025-03-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://pubs.acs.org/doi/epdf/10.1021/acsapm.5c00207","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"ACS Applied Polymer Materials","FirstCategoryId":"92","ListUrlMain":"https://pubs.acs.org/doi/10.1021/acsapm.5c00207","RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0

Abstract

The integration of additive manufacturing with photoelectrochemical (PEC) systems represents a promising avenue for cost-effective and customizable reactor designs. However, the use of 3D-printed plastic components as optical windows remains underexplored, particularly concerning their transparency, material suitability, and printing parameter optimization. Addressing this gap is crucial to enable fully 3D-printed reactors and windows for applications such as water splitting and light-driven chemical conversions. This work aims to evaluate the feasibility of 3D-printed plastic windows for PEC applications by systematically investigating the impact of printing parameters─such as infill patterns, fill percentage, and layer thickness─on the optical and mechanical properties of three widely used polymers: PLA, PETG, and ABS. A detailed transmittance mapping approach was developed to guide the selection of suitable configurations based on application-specific needs. We fabricated 243 plastic samples and characterized their transmittance in the UV–visible range, correlating the results with printing configurations. PLA emerged as the most transparent material, achieving up to 76.8% transmittance in the visible spectrum. PETG achieved 52% transparency. ABS, on the other hand, was found to be unsuitable due to its opacity, exhibiting <5% transmittance. Proof-of-concept experiments using these plastics as optical windows for PEC water oxidation TiO2 and BiVO4 demonstrated that PLA and PETG enabled satisfactory operation, achieving up to 78% and 52% of the performance of standard quartz windows, respectively. Our findings highlight the potential of 3D-printed plastic windows as viable, low-cost alternatives to traditional quartz components, with the added advantage of customization for specific optical and structural requirements. This study paves the way for scalable, sustainable, and tailored PEC reactor designs, opening opportunities in renewable energy and environmental applications.

用于光电化学应用的3d打印塑料窗
增材制造与光电化学(PEC)系统的集成代表了具有成本效益和可定制反应器设计的有前途的途径。然而,3d打印塑料部件作为光学窗口的使用仍未得到充分探索,特别是在其透明度,材料适用性和打印参数优化方面。解决这一差距对于实现完全3d打印反应器和窗口的应用至关重要,例如水分解和光驱动化学转化。这项工作旨在通过系统地研究打印参数(如填充图案、填充百分比和层厚)对三种广泛使用的聚合物(PLA、PETG和ABS)的光学和机械性能的影响,评估3d打印塑料窗用于PEC应用的可行性。开发了详细的透射率映射方法,以指导根据特定应用需求选择合适的配置。我们制作了243个塑料样品,并在紫外可见范围内对其透射率进行了表征,并将结果与印刷结构相关联。PLA是最透明的材料,在可见光谱中透光率高达76.8%。PETG达到52%的透明度。另一方面,由于ABS的不透明性,其透光率为5%,因此不适合使用。使用这些塑料作为PEC水氧化TiO2和BiVO4的光学窗口的概念验证实验表明,PLA和PETG实现了令人满意的操作,分别达到标准石英窗口性能的78%和52%。我们的研究结果强调了3d打印塑料窗作为传统石英组件的可行、低成本替代品的潜力,并具有针对特定光学和结构要求定制的额外优势。这项研究为可扩展、可持续和量身定制的PEC反应器设计铺平了道路,为可再生能源和环境应用开辟了机会。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
CiteScore
7.20
自引率
6.00%
发文量
810
期刊介绍: ACS Applied Polymer Materials is an interdisciplinary journal publishing original research covering all aspects of engineering, chemistry, physics, and biology relevant to applications of polymers. The journal is devoted to reports of new and original experimental and theoretical research of an applied nature that integrates fundamental knowledge in the areas of materials, engineering, physics, bioscience, polymer science and chemistry into important polymer applications. The journal is specifically interested in work that addresses relationships among structure, processing, morphology, chemistry, properties, and function as well as work that provide insights into mechanisms critical to the performance of the polymer for applications.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信