Multi-component coupling synergistic effect of resourced gold tailings on intumescent flame-retardant polypropylene

IF 3.8 4区 工程技术 Q2 CHEMISTRY, APPLIED
Feiyue Wang, Weixuan Li, Long Yan, Wei Wang
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Abstract

Addressing the challenge of resource utilization of gold tailings. A high performance flame-retardant fillers (K-GTF) were prepared from gold tailings (GTF) by coupling and condensation for application to intumescent flame-retardant polypropylene (PP). K-GTF enhances the flame-retardant, thermal stability, smoke suppression and mechanical properties of flame-retardant PP through synergistic approach. The results show that K-GTF demonstrates good flame-retardant synergism, with PP composites containing 3% additive (PP/G3) exhibiting substantial flame-retardant and smoke suppression characteristics. Notably, PP/G3 boasts a limiting oxygen index (LOI) of 36.1%, which is substantially higher than the 33.6% LOI of the flame-retardant PP without added K-GTF (PP/G0). Furthermore, the peak heat release rate (PHRR), peak smoke production rate (PSPR), total heat release rate (THR), and total smoke production (TSP) of PP/G3 were decreased by 32.5%, 26.9%, 31.6%, and 21.5%, respectively, as compared to PP/G0. According to the synergistic mechanism analysis, K-GTF exerts a multi-component coupling synergistic effect, which promotes the production of phosphorus-rich cross-linking structures in flame-retardant PP materials during the combustion, thereby promotes the formation of stable, dense and intumescent char to further enhances the flame-retardant performance of the PP materials. In terms of mechanical effects, the introduction of K-GTF alleviates the issue of a substantial decline in mechanical properties typically caused by flame retardants in PP materials. This indicates that K-GTF improves the compatibility between the flame retardants and the PP matrix, thereby enhancing the mechanical properties of the flame-retardant PP materials.

Highlights

  • Successfully synthesis a flame-retardant synergist (K-GTF).
  • K-GTF has good synergistic flame-retardant effect.
  • K-GTF substantially enhances char formation and thermal stability of flame-retardant PP.
  • K-GTF exerts a multi-component coupling synergistic effect.
  • K-GTF enhances the compatibility between the PP matrix and the flame retardants.

Abstract Image

资源金尾矿对膨胀型阻燃聚丙烯的多组分耦合协同效应
应对金尾矿资源化利用的挑战。以金尾矿(GTF)为原料,通过偶联缩聚法制备了一种高性能阻燃填料(K-GTF),并将其应用于膨胀阻燃聚丙烯(PP)中。K-GTF通过协同作用增强阻燃PP的阻燃性、热稳定性、抑烟性和力学性能。结果表明,K-GTF具有良好的阻燃增效作用,与添加3%添加剂(PP/G3)的PP复合材料具有较好的阻燃和抑烟性能。值得注意的是,PP/G3的极限氧指数(LOI)为36.1%,大大高于未添加K-GTF的阻燃PP (PP/G0)的33.6%。与PP/G0相比,PP/G3的峰值放热率(PHRR)、峰值产烟率(PSPR)、总放热率(THR)和总产烟率(TSP)分别降低了32.5%、26.9%、31.6%和21.5%。根据协同机理分析,K-GTF发挥多组分耦合协同效应,促进阻燃PP材料在燃烧过程中产生富磷交联结构,从而促进稳定、致密、膨胀的炭的形成,进一步提高PP材料的阻燃性能。在力学效果方面,K-GTF的引入缓解了PP材料中通常由阻燃剂引起的力学性能大幅下降的问题。这说明K-GTF改善了阻燃剂与PP基体的相容性,从而提高了阻燃PP材料的力学性能。成功合成阻燃增效剂(K-GTF)。K-GTF具有良好的协同阻燃效果。K-GTF显著提高了阻燃PP的成焦性和热稳定性,具有多组分耦合协同效应。K-GTF增强了PP基体与阻燃剂的相容性。
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来源期刊
Journal of Vinyl & Additive Technology
Journal of Vinyl & Additive Technology 工程技术-材料科学:纺织
CiteScore
5.40
自引率
14.80%
发文量
73
审稿时长
>12 weeks
期刊介绍: Journal of Vinyl and Additive Technology is a peer-reviewed technical publication for new work in the fields of polymer modifiers and additives, vinyl polymers and selected review papers. Over half of all papers in JVAT are based on technology of additives and modifiers for all classes of polymers: thermoset polymers and both condensation and addition thermoplastics. Papers on vinyl technology include PVC additives.
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