{"title":"Assembly of phytic acid-Ni2+ via bionic poly-dopamine-mediated to construct a core-shell MgCO3 for fire-safe EVA composites","authors":"Xiaojing Duan , Jiachen Zhu , Chenyang Li , Huidong Fang , Wanji Zhou , Shiai Xu","doi":"10.1016/j.coco.2025.102340","DOIUrl":null,"url":null,"abstract":"<div><div>A mussel-inspired polydopamine-assisted layer-by-layer assembly combined with a metal-chelating strategy using phytic acid was employed to synthesize a novel multi-level core-shell magnesium carbonate-based flame retardant (AMC@PDA@PA-Ni) for enhancing the fire safety of ethylene vinyl acetate (EVA) copolymers. The incorporation of 50 wt% AMC@PDA@PA-Ni increased the LOI of the EVA composite to 30.3 %, achieving a UL94 V-1 rating. Compared to pristine EVA, the composite exhibited a 63.3 % reduction in peak heat release rate (pHRR) and a 66.7 % decrease in peak smoke release rate (pSPR). At elevated temperatures, the combined effects of AMC's gas-solid phase flame retardancy, the phosphorus-containing flame retardant's quenching action, and the transition metal nickel's catalytic charring capability significantly contributed to the composite's superior fire resistance. Additionally, the tensile strength of the EVA/AMC@PDA@PA-Ni composite increased by 97.6 % relative to EVA/AMC, attributed to the PDA modification, which enhanced filler dispersion and interfacial adhesion. This study introduces a facile and effective strategy for developing bio-based multi-level core-shell hybrid flame retardants with outstanding fire resistance and mechanical strength retention.</div></div>","PeriodicalId":10533,"journal":{"name":"Composites Communications","volume":"56 ","pages":"Article 102340"},"PeriodicalIF":6.5000,"publicationDate":"2025-03-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Composites Communications","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2452213925000932","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COMPOSITES","Score":null,"Total":0}
引用次数: 0
Abstract
A mussel-inspired polydopamine-assisted layer-by-layer assembly combined with a metal-chelating strategy using phytic acid was employed to synthesize a novel multi-level core-shell magnesium carbonate-based flame retardant (AMC@PDA@PA-Ni) for enhancing the fire safety of ethylene vinyl acetate (EVA) copolymers. The incorporation of 50 wt% AMC@PDA@PA-Ni increased the LOI of the EVA composite to 30.3 %, achieving a UL94 V-1 rating. Compared to pristine EVA, the composite exhibited a 63.3 % reduction in peak heat release rate (pHRR) and a 66.7 % decrease in peak smoke release rate (pSPR). At elevated temperatures, the combined effects of AMC's gas-solid phase flame retardancy, the phosphorus-containing flame retardant's quenching action, and the transition metal nickel's catalytic charring capability significantly contributed to the composite's superior fire resistance. Additionally, the tensile strength of the EVA/AMC@PDA@PA-Ni composite increased by 97.6 % relative to EVA/AMC, attributed to the PDA modification, which enhanced filler dispersion and interfacial adhesion. This study introduces a facile and effective strategy for developing bio-based multi-level core-shell hybrid flame retardants with outstanding fire resistance and mechanical strength retention.
期刊介绍:
Composites Communications (Compos. Commun.) is a peer-reviewed journal publishing short communications and letters on the latest advances in composites science and technology. With a rapid review and publication process, its goal is to disseminate new knowledge promptly within the composites community. The journal welcomes manuscripts presenting creative concepts and new findings in design, state-of-the-art approaches in processing, synthesis, characterization, and mechanics modeling. In addition to traditional fiber-/particulate-reinforced engineering composites, it encourages submissions on composites with exceptional physical, mechanical, and fracture properties, as well as those with unique functions and significant application potential. This includes biomimetic and bio-inspired composites for biomedical applications, functional nano-composites for thermal management and energy applications, and composites designed for extreme service environments.