QUASI-3D modelling of heat generation in rotor-stator systems: Explicit roles of bolt geometry and operating parameters

IF 4.9 2区工程技术 Q1 ENGINEERING, MECHANICAL

International Journal of Thermal Sciences Pub Date : 2025-03-11 DOI:10.1016/j.ijthermalsci.2025.109840

Bo Ren , Shihao Yang , Lixin Yang , Xiang Luo , Zeyu Wu

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引用次数: 0

Abstract

In the rotor-stator system, the windage effect due to rotating bolts has become a significant limitation on the cooling performance of the secondary air system (SAS). To address this issue, this paper develops a quasi-3D modeling method for the rotor-stator system with superimposed flow, capable of effectively analyzing the power consumption and temperature rise under different bolt geometries (shape and number) and operating parameters (throughflow Reynolds number and rotating Reynolds number). The results using quasi-3D modeling method can not only preserve the effect of non-uniform flow on power consumption and temperature rise but also align well with the experimental values. The windage losses due to bolts account for over 81 % of the total power consumption and changing bolt shape leads to significant differences in form drag. Using cylindrical bolts can apparently reduce the windage losses and heating compared to polygonal bolts. The bolt shape has minimal influence on the windage in cavity region. The adiabatic wall temperature is sensitive to the bolt number as the turbulent parameter is below 0.219. Both the power consumption and temperature rise decrease due to lower form drag losses once the pitch ratio exceeds 0.69. Using a bolt cover to create a continuous band distribution can effectively alleviate the windage effect from bolts. The quasi-3D modeling method enhances efficiency in applying CFD to SAS design and the findings hold significant implications for improving the cooling properties of SAS and controlling the power consumption of windage losses in the rotor-stator system.

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转子-定子系统发热的 QUASI-3D 建模：螺栓几何形状和运行参数的明确作用

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来源期刊

International Journal of Thermal Sciences 工程技术-工程：机械

CiteScore

8.10

自引率

11.10%

发文量

531

审稿时长

55 days

期刊介绍： The International Journal of Thermal Sciences is a journal devoted to the publication of fundamental studies on the physics of transfer processes in general, with an emphasis on thermal aspects and also applied research on various processes, energy systems and the environment. Articles are published in English and French, and are subject to peer review. The fundamental subjects considered within the scope of the journal are: * Heat and relevant mass transfer at all scales (nano, micro and macro) and in all types of material (heterogeneous, composites, biological,...) and fluid flow * Forced, natural or mixed convection in reactive or non-reactive media * Single or multi–phase fluid flow with or without phase change * Near–and far–field radiative heat transfer * Combined modes of heat transfer in complex systems (for example, plasmas, biological, geological,...) * Multiscale modelling The applied research topics include: * Heat exchangers, heat pipes, cooling processes * Transport phenomena taking place in industrial processes (chemical, food and agricultural, metallurgical, space and aeronautical, automobile industries) * Nano–and micro–technology for energy, space, biosystems and devices * Heat transport analysis in advanced systems * Impact of energy–related processes on environment, and emerging energy systems The study of thermophysical properties of materials and fluids, thermal measurement techniques, inverse methods, and the developments of experimental methods are within the scope of the International Journal of Thermal Sciences which also covers the modelling, and numerical methods applied to thermal transfer.