{"title":"Assessing the Very High Cycle Fatigue Behavior and Frequency Effect of Structural Steel Welds","authors":"Andrew England, Yevgen Gorash, Athanasios Toumpis","doi":"10.1111/ffe.14569","DOIUrl":null,"url":null,"abstract":"<p>The very high cycle fatigue behavior of S275J2+N flux-core arc welded joints was investigated using the ultrasonic fatigue testing method at a loading frequency of 20 kHz. A bespoke specimen design featuring the weld toe was employed to more suitably represent in-service welded joints than typical ultrasonic fatigue testing specimens. This revealed that fracture occurs above 10 million cycles, beyond the classically accepted fatigue limit. Additionally, comparative fatigue tests were performed at 10 Hz to investigate the frequency effect on the fatigue behavior. A 35% increase in fatigue strength was measured at 20 kHz when compared to 10 Hz, indicating that a correction must be considered in the use of ultrasonic fatigue testing data for design purposes. Fracture surfaces for both test frequencies showed similar morphologies and typical characteristics for fatigue failures of ductile metals.</p>","PeriodicalId":12298,"journal":{"name":"Fatigue & Fracture of Engineering Materials & Structures","volume":"48 4","pages":"1529-1541"},"PeriodicalIF":3.1000,"publicationDate":"2025-01-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://onlinelibrary.wiley.com/doi/epdf/10.1111/ffe.14569","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Fatigue & Fracture of Engineering Materials & Structures","FirstCategoryId":"88","ListUrlMain":"https://onlinelibrary.wiley.com/doi/10.1111/ffe.14569","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0
Abstract
The very high cycle fatigue behavior of S275J2+N flux-core arc welded joints was investigated using the ultrasonic fatigue testing method at a loading frequency of 20 kHz. A bespoke specimen design featuring the weld toe was employed to more suitably represent in-service welded joints than typical ultrasonic fatigue testing specimens. This revealed that fracture occurs above 10 million cycles, beyond the classically accepted fatigue limit. Additionally, comparative fatigue tests were performed at 10 Hz to investigate the frequency effect on the fatigue behavior. A 35% increase in fatigue strength was measured at 20 kHz when compared to 10 Hz, indicating that a correction must be considered in the use of ultrasonic fatigue testing data for design purposes. Fracture surfaces for both test frequencies showed similar morphologies and typical characteristics for fatigue failures of ductile metals.
期刊介绍:
Fatigue & Fracture of Engineering Materials & Structures (FFEMS) encompasses the broad topic of structural integrity which is founded on the mechanics of fatigue and fracture, and is concerned with the reliability and effectiveness of various materials and structural components of any scale or geometry. The editors publish original contributions that will stimulate the intellectual innovation that generates elegant, effective and economic engineering designs. The journal is interdisciplinary and includes papers from scientists and engineers in the fields of materials science, mechanics, physics, chemistry, etc.