Twin screw extrusion mechanochemical preparation of BiVO4 hybrid pigments for coloring and reinforcing of acrylonitrile-butadiene-styrene†

Lei Wu, Bin Mu, Hao Yang, Zhaoli Wang, Yongfeng Zhu, Hui Dou and Aiqin Wang
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Abstract

The traditional solid or liquid-phase preparation process of clay mineral-based inorganic pigments inevitably involves complex experimental procedures and generation of large volumes of polluting wastewater. To conform to the concept of green chemistry, a cleaner twin screw extrusion followed by high-temperature crystallization technology was developed to prepare low-cost BiVO4 hybrid pigments based on a natural mixed-dimensional attapulgite clay (MDAPT). It was revealed that the generated shear and extrusion forces during the twin-screw extrusion process effectively promoted the formation of the precursor with the assistance of the colloidal properties of MDAPT. After incorporation of 60 wt% MDAPT, the hybrid pigments obtained at 700 °C presented the best color performance (L* = 74.76, a* = 4.24, b* = 80.84). In view of the synergistic effect of each component, the hybrid pigments served as functional nanofillers for coloring and reinforcing of acrylonitrile-butadiene-styrene (ABS) after being modified with KH-570. At the optimum added amount of 2.75 wt% of hybrid pigments, the tensile strength and bending strength of yellow ABS composites increased by 36.87% and 25.96% compared with that of pure ABS, respectively. Furthermore, it was worth mentioning that incorporation of hybrid pigments also contributed to improving the UV-aging resistance of ABS due to the better absorption and reflection performances of hybrid pigments toward UV and visible light. Therefore, this study is expected to provide a feasible strategy for continuous mechanochemical preparation of low-cost BiVO4 hybrid pigments for the coloring of ABS with excellent mechanical properties and aging-resistance.

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双螺杆挤出机械化学法制备BiVO4杂化颜料对丙烯腈-丁二烯-苯乙烯†着色补强
粘土矿物基无机颜料的传统固相或液相制备工艺不可避免地涉及复杂的实验程序和产生大量的污染废水。为符合绿色化学的理念,以天然混合维凹棒土(mdap)为原料,采用更清洁的双螺杆挤压高温结晶技术制备低成本BiVO4混合颜料。结果表明,双螺杆挤压过程中产生的剪切力和挤压力在MDAPT的胶体特性的辅助下有效地促进了前驱体的形成。加入60 wt% mmdapt后,在700°C时获得的杂化色素的显色性能最佳(L* = 74.76, a* = 4.24, b* = 80.84)。考虑到各组分的协同作用,将KH-570改性后的杂化颜料作为功能性纳米填料对丙烯腈-丁二烯-苯乙烯(ABS)进行着色和补强。当杂化颜料的最佳添加量为2.75 wt%时,黄色ABS复合材料的拉伸强度和弯曲强度分别比纯ABS提高36.87%和25.96%。此外,值得一提的是,杂化颜料的掺入也有助于提高ABS的抗紫外线老化性能,因为杂化颜料对紫外线和可见光的吸收和反射性能更好。因此,本研究有望为连续机械化学制备具有优异力学性能和耐老化性能的低成本BiVO4杂化颜料为ABS着色提供可行策略。
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