{"title":"Friction stir welding of pipes: Effect of traverse speed, offset and shoulder profile","authors":"Atishey Mittal , Vikas Kumar , Surjit Angra , Arshad Noor Siddiquee","doi":"10.1016/j.matlet.2025.138320","DOIUrl":null,"url":null,"abstract":"<div><div>Friction Stir Welding (FSW) of AA6063 pipes was performed by varying: shoulder profile, tool offset and traverse speed. Microstructure and microhardness were analysed. Nearly 100 % joint efficiency was obtained. The profile of bead of FSWed pipe and microhardness was found to be different from FSW plate welds. Unlike plate-welds the surface of pipe joints possessed convex shaped crown. Maximum hardness exceeded base material (BM) hardness and pipe-welds possessed inverted cup-shape profile. Traverse speed 162 mm/min, convex shoulder and 0.25 mm offset gave optimum results and maximum ultimate strength (UTS) of 138 MPa. Grain size of BM was significantly refined from 140 to 9 µm in the stir-zone but coarsened to 160 µm in the heat affected zone.</div></div>","PeriodicalId":384,"journal":{"name":"Materials Letters","volume":"388 ","pages":"Article 138320"},"PeriodicalIF":2.7000,"publicationDate":"2025-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials Letters","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0167577X25003490","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
Friction Stir Welding (FSW) of AA6063 pipes was performed by varying: shoulder profile, tool offset and traverse speed. Microstructure and microhardness were analysed. Nearly 100 % joint efficiency was obtained. The profile of bead of FSWed pipe and microhardness was found to be different from FSW plate welds. Unlike plate-welds the surface of pipe joints possessed convex shaped crown. Maximum hardness exceeded base material (BM) hardness and pipe-welds possessed inverted cup-shape profile. Traverse speed 162 mm/min, convex shoulder and 0.25 mm offset gave optimum results and maximum ultimate strength (UTS) of 138 MPa. Grain size of BM was significantly refined from 140 to 9 µm in the stir-zone but coarsened to 160 µm in the heat affected zone.
期刊介绍:
Materials Letters has an open access mirror journal Materials Letters: X, sharing the same aims and scope, editorial team, submission system and rigorous peer review.
Materials Letters is dedicated to publishing novel, cutting edge reports of broad interest to the materials community. The journal provides a forum for materials scientists and engineers, physicists, and chemists to rapidly communicate on the most important topics in the field of materials.
Contributions include, but are not limited to, a variety of topics such as:
• Materials - Metals and alloys, amorphous solids, ceramics, composites, polymers, semiconductors
• Applications - Structural, opto-electronic, magnetic, medical, MEMS, sensors, smart
• Characterization - Analytical, microscopy, scanning probes, nanoscopic, optical, electrical, magnetic, acoustic, spectroscopic, diffraction
• Novel Materials - Micro and nanostructures (nanowires, nanotubes, nanoparticles), nanocomposites, thin films, superlattices, quantum dots.
• Processing - Crystal growth, thin film processing, sol-gel processing, mechanical processing, assembly, nanocrystalline processing.
• Properties - Mechanical, magnetic, optical, electrical, ferroelectric, thermal, interfacial, transport, thermodynamic
• Synthesis - Quenching, solid state, solidification, solution synthesis, vapor deposition, high pressure, explosive