Sustainable Coloration and Functionalization of Silk Fabric Through Chinese Fringe Leaves (Loropetalum chinense) Extraction Using the Taguchi Method: An Alternative for Waste Management

IF 2.2 4区 工程技术 Q1 MATERIALS SCIENCE, TEXTILES
Md Shazzat Hossain, Syed Rashedul Islam, Yahui Zhou, Aimal Khan, Haroon A. M. Saeed
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Abstract

The escalating concern over the environmental impact of synthetic dyes in the textile industry has fueled a burgeoning interest in natural alternatives. This study aims to investigate the dyeing performance of silk fabric using dye extracted from Chinese fringe leaves (Loropetalum chinense), which are devoid of harmful chemicals, and to promote eco-friendly practices. The extraction process involved normal heating with crushed leaves, ensuring a purely natural dyeing method. Through experimentation, it was observed that higher dyeing temperatures, increased dye ratios, and longer dyeing durations enhanced color strength in the silk fabric treated with the Chinese fringe leaves dye. An orthogonal (L16) Taguchi method was applied to determine the optimal dyeing conditions, emphasizing the significance of dye dosage and temperature in achieving maximum color strength. The initial parameter of K/S was 11.3 and the predicted parameter of K/S was 11.43, where the confirmation test value of K/S was 11.49 for the dyed fabric sample. Moreover, assessments of color fastness demonstrated satisfactory results ranging from good to excellent for washing, perspiration, rubbing, and light fastness. Fourier transform infrared analysis elucidated the interaction between dye molecules and silk fabric while scanning electron microscopy revealed the dye absorption by the silk fabric's surface. Thermogravimetric analysis revealed differences in thermal properties between dyed and undyed silk fabric, with dyed fabric exhibiting lower melting points and reduced thermal stability. Additionally, the dyed silk fabric exhibited decreased air permeability of 122 ± 2 mm/s with an increased protection factor of 317.9 against UV and sun rays compared to its undyed silk fabric sample. In inference, the dye extracted from Chinese fringe leaves possessed a favorable affinity for silk fabric, presenting a promising alternative to synthetic dyes for sustainable coloration and functionalization in the textile industry.

Graphical Abstract

随着人们对合成染料对纺织业环境影响的日益关注,人们对天然替代品的兴趣日益高涨。本研究旨在调查使用从中国流苏叶(Loropetalum chinense)中提取的染料对丝绸面料进行染色的性能,因为这种染料不含有害化学物质,并旨在推广环保做法。萃取过程是用粉碎的叶片进行正常加热,确保采用纯天然的染色方法。通过实验发现,较高的染色温度、较高的染料比例和较长的染色时间都能提高经中国流苏叶染料处理的丝织物的着色力。采用正交(L16)田口法确定了最佳染色条件,强调了染料用量和温度对获得最大色牢度的重要性。染色织物样本的 K/S 初始参数为 11.3,K/S 预测参数为 11.43,K/S 确认测试值为 11.49。此外,色牢度评估结果表明,染色织物在水洗色牢度、耐汗渍色牢度、耐摩擦色牢度和耐光色牢度方面的表现令人满意,从良好到优秀不等。傅立叶变换红外分析阐明了染料分子与丝织物之间的相互作用,而扫描电子显微镜则显示了丝织物表面对染料的吸收。热重分析表明,染色丝织物和未染色丝织物的热特性存在差异,染色织物的熔点较低,热稳定性较差。此外,与未染色的丝织物样品相比,染色丝织物的透气性降低了 122 ± 2 mm/s,紫外线和阳光防护系数提高了 317.9。由此推断,从中国流苏叶中提取的染料对丝织物具有良好的亲和性,有望替代合成染料,在纺织业中实现可持续着色和功能化。 图文摘要
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来源期刊
Fibers and Polymers
Fibers and Polymers 工程技术-材料科学:纺织
CiteScore
3.90
自引率
8.00%
发文量
267
审稿时长
3.9 months
期刊介绍: -Chemistry of Fiber Materials, Polymer Reactions and Synthesis- Physical Properties of Fibers, Polymer Blends and Composites- Fiber Spinning and Textile Processing, Polymer Physics, Morphology- Colorants and Dyeing, Polymer Analysis and Characterization- Chemical Aftertreatment of Textiles, Polymer Processing and Rheology- Textile and Apparel Science, Functional Polymers
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