Finite element analysis for partly using MONEL 400 material in plastic injection tile spacer holder mold for ceramic tiles

IF 5.1 2区工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY

Engineering Science and Technology-An International Journal-Jestech Pub Date : 2025-02-14 DOI:10.1016/j.jestch.2025.101978

Güllü Akkaş , Mehmet Cem Polat , İhsan Korkut

{"title":"Finite element analysis for partly using MONEL 400 material in plastic injection tile spacer holder mold for ceramic tiles","authors":"Güllü Akkaş , Mehmet Cem Polat , İhsan Korkut","doi":"10.1016/j.jestch.2025.101978","DOIUrl":null,"url":null,"abstract":"<div><div>The plastics industry is one of the fastest growing industries in the world.The use of plastics in products used in daily life is quite common and most of these plastics can be produced by injection molding. The effects of the mold materials selected in the injection mold design stages on mechanical properties are very important. For this reason, it is one of the main topics to be investigated. In today’s technology, the use of additive manufacturing systems in metal processes has become widespread. As a result of these developments, new approaches in injection mold manufacturing have increased research opportunities on the selection of different materials. Superalloys, which are widely used in various industrial applications, have high mechanical strength, high corrosion resistance, good surface stability and high resistance to thermal creep deformation. The aim of the study is, as the technology advances, to increase the ability of the researchers to analyze how the change of the material used in molds affects the partial strength of the mold. For this purpose, two materials were used as structural elements of the support pin used in the plastic injection molds for tile spacer holders for ceramic tiles. One of the materials used is a superalloy called Monel 400 and the other material is the material that is used conventionally in making molds, called AISI 4130. By utilizing the finite elements analysis tool of SolidWorks, investigations were performed to determine the strength of support pins designed with both materials.</div></div>","PeriodicalId":48609,"journal":{"name":"Engineering Science and Technology-An International Journal-Jestech","volume":"63 ","pages":"Article 101978"},"PeriodicalIF":5.1000,"publicationDate":"2025-02-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Engineering Science and Technology-An International Journal-Jestech","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2215098625000333","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MULTIDISCIPLINARY","Score":null,"Total":0}

引用次数: 0

Abstract

The plastics industry is one of the fastest growing industries in the world.The use of plastics in products used in daily life is quite common and most of these plastics can be produced by injection molding. The effects of the mold materials selected in the injection mold design stages on mechanical properties are very important. For this reason, it is one of the main topics to be investigated. In today’s technology, the use of additive manufacturing systems in metal processes has become widespread. As a result of these developments, new approaches in injection mold manufacturing have increased research opportunities on the selection of different materials. Superalloys, which are widely used in various industrial applications, have high mechanical strength, high corrosion resistance, good surface stability and high resistance to thermal creep deformation. The aim of the study is, as the technology advances, to increase the ability of the researchers to analyze how the change of the material used in molds affects the partial strength of the mold. For this purpose, two materials were used as structural elements of the support pin used in the plastic injection molds for tile spacer holders for ceramic tiles. One of the materials used is a superalloy called Monel 400 and the other material is the material that is used conventionally in making molds, called AISI 4130. By utilizing the finite elements analysis tool of SolidWorks, investigations were performed to determine the strength of support pins designed with both materials.

查看原文本刊更多论文

部分使用monel400材料的陶瓷注射瓦隔片架模具的有限元分析

塑料工业是世界上发展最快的工业之一。在日常生活中使用的产品中塑料的使用是相当普遍的，这些塑料中的大多数都可以通过注塑成型生产。在注塑模具设计阶段选用的模具材料对模具的力学性能的影响是非常重要的。因此，它是研究的主要课题之一。在当今的技术中，在金属加工中使用增材制造系统已经变得普遍。由于这些发展，在注射模具制造的新方法增加了研究机会，选择不同的材料。高温合金具有机械强度高、耐腐蚀性高、表面稳定性好、抗热蠕变能力强等特点，广泛应用于各种工业应用中。这项研究的目的是，随着技术的进步，提高研究人员分析模具中使用的材料的变化如何影响模具的局部强度的能力。为此，采用两种材料作为支撑销的结构元件，用于陶瓷瓷砖垫片支架的塑料注射模具中。其中一种材料是一种叫做蒙乃尔400的高温合金，另一种材料是传统上用于制造模具的材料，叫做AISI 4130。利用SolidWorks有限元分析工具，对两种材料设计的支撑销的强度进行了调查。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

求助全文

约1分钟内获得全文求助全文

来源期刊

Engineering Science and Technology-An International Journal-Jestech Materials Science-Electronic, Optical and Magnetic Materials

CiteScore

11.20

自引率

3.50%

发文量

153

审稿时长

22 days

期刊介绍： Engineering Science and Technology, an International Journal (JESTECH) (formerly Technology), a peer-reviewed quarterly engineering journal, publishes both theoretical and experimental high quality papers of permanent interest, not previously published in journals, in the field of engineering and applied science which aims to promote the theory and practice of technology and engineering. In addition to peer-reviewed original research papers, the Editorial Board welcomes original research reports, state-of-the-art reviews and communications in the broadly defined field of engineering science and technology. The scope of JESTECH includes a wide spectrum of subjects including: -Electrical/Electronics and Computer Engineering (Biomedical Engineering and Instrumentation; Coding, Cryptography, and Information Protection; Communications, Networks, Mobile Computing and Distributed Systems; Compilers and Operating Systems; Computer Architecture, Parallel Processing, and Dependability; Computer Vision and Robotics; Control Theory; Electromagnetic Waves, Microwave Techniques and Antennas; Embedded Systems; Integrated Circuits, VLSI Design, Testing, and CAD; Microelectromechanical Systems; Microelectronics, and Electronic Devices and Circuits; Power, Energy and Energy Conversion Systems; Signal, Image, and Speech Processing) -Mechanical and Civil Engineering (Automotive Technologies; Biomechanics; Construction Materials; Design and Manufacturing; Dynamics and Control; Energy Generation, Utilization, Conversion, and Storage; Fluid Mechanics and Hydraulics; Heat and Mass Transfer; Micro-Nano Sciences; Renewable and Sustainable Energy Technologies; Robotics and Mechatronics; Solid Mechanics and Structure; Thermal Sciences) -Metallurgical and Materials Engineering (Advanced Materials Science; Biomaterials; Ceramic and Inorgnanic Materials; Electronic-Magnetic Materials; Energy and Environment; Materials Characterizastion; Metallurgy; Polymers and Nanocomposites)