Investigation into high-shear and low-pressure grinding heat using liquid-body-armor-like wheel: Theory and modeling

IF 3.5 2区 工程技术 Q2 ENGINEERING, MANUFACTURING
Yebing Tian , Shuang Liu , Bing Liu , Pengzhan Wang
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引用次数: 0

Abstract

High-shear and low-pressure grinding with the liquid-body-armor-like wheel has significant advantages, such as good machining quality, high adaptability, and low cost. It has a considerable potential for application in the field of precision machining. A theoretical analytical model was proposed to understand the heat dissipation mechanism and the distribution of the heat source in the high-shear and low-pressure grinding with liquid-body-armor-like wheel. Firstly, the convective heat transfer coefficient of the cutting film at the interface of the workpiece surface and wheel was solved through combining the fluid dynamic and the heat transfer. Then, a heat source model for the high-shear and low-pressure grinding was established. The temperature field under three different shapes (i.e. rectangular, triangular, and trapezoidal) of the heat source distribution were solved. Additionally, the effects of grinding velocity, workpiece feed rate, and normal grinding force on the shape of the heat source distribution were analyzed. Finally, the grinding temperature during the grinding process was measured using the thermocouple on the experimental platform to verify the model. The findings show the trapezoidal distribution of heat sources has the minimum error as compared with the rectangular and triangular heat source distribution. The theoretical analytical results and finite element simulation results agreed well with the measured temperature values. The average error of the analytical results was 5.5 %. The theoretical temperature increased with the grinding velocity and the normal grinding force. It decreased with the increase in the workpiece feed rate. The highest measured temperature was only 91.68 °C at the grinding velocity of 14 m/s in this work. The temperature was significantly lower than that of the conventional grinding. This study provides theoretical guidance for the thermal behaviors and heat generation mechanisms in high-shear and low-pressure grinding processes.
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来源期刊
CiteScore
7.40
自引率
5.60%
发文量
177
审稿时长
46 days
期刊介绍: Precision Engineering - Journal of the International Societies for Precision Engineering and Nanotechnology is devoted to the multidisciplinary study and practice of high accuracy engineering, metrology, and manufacturing. The journal takes an integrated approach to all subjects related to research, design, manufacture, performance validation, and application of high precision machines, instruments, and components, including fundamental and applied research and development in manufacturing processes, fabrication technology, and advanced measurement science. The scope includes precision-engineered systems and supporting metrology over the full range of length scales, from atom-based nanotechnology and advanced lithographic technology to large-scale systems, including optical and radio telescopes and macrometrology.
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