Development of a customized novel additively manufactured honing tool: Surface integrity and Abbott-Firestone assessment of the honed part

IF 3.5 2区工程技术 Q2 ENGINEERING, MANUFACTURING

Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology Pub Date : 2025-01-19 DOI:10.1016/j.precisioneng.2025.01.013

Mohsen Barmouz , Bahman Azarhoushang

{"title":"Development of a customized novel additively manufactured honing tool: Surface integrity and Abbott-Firestone assessment of the honed part","authors":"Mohsen Barmouz , Bahman Azarhoushang","doi":"10.1016/j.precisioneng.2025.01.013","DOIUrl":null,"url":null,"abstract":"<div><div>The honing process is widely used for finishing cylindrical internal surfaces to achieve superior surface integrity. Traditional flexible honing tools, though affordable and easy to use, have limitations in processing multi-diameter holes, curved surfaces, and varying diameters. This research introduces a novel customized honing tool designed and fabricated using additive manufacturing, enabling rapid and efficient design adjustments for diverse applications. Experimental evaluations revealed its high performance, achieving surface roughness values of R<sub>a</sub> ≈ 0.5 μm and S<sub>a</sub> ≈ 0.3 μm. Abbott-Firestone curves showed reduced running-in periods (up to 30-fold), minimized wear, and extended component lifespan. Moreover, optimizing rotational speed and reciprocating cycles significantly improved surface quality, showcasing the tool's adaptability and potential as a superior finishing solution.</div></div>","PeriodicalId":54589,"journal":{"name":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","volume":"93 ","pages":"Pages 253-258"},"PeriodicalIF":3.5000,"publicationDate":"2025-01-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0141635925000248","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}

引用次数: 0

Abstract

The honing process is widely used for finishing cylindrical internal surfaces to achieve superior surface integrity. Traditional flexible honing tools, though affordable and easy to use, have limitations in processing multi-diameter holes, curved surfaces, and varying diameters. This research introduces a novel customized honing tool designed and fabricated using additive manufacturing, enabling rapid and efficient design adjustments for diverse applications. Experimental evaluations revealed its high performance, achieving surface roughness values of R_a ≈ 0.5 μm and S_a ≈ 0.3 μm. Abbott-Firestone curves showed reduced running-in periods (up to 30-fold), minimized wear, and extended component lifespan. Moreover, optimizing rotational speed and reciprocating cycles significantly improved surface quality, showcasing the tool's adaptability and potential as a superior finishing solution.

查看原文本刊更多论文

求助全文

约1分钟内获得全文求助全文

来源期刊

Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology 工程技术-工程：制造

CiteScore

7.40

自引率

5.60%

发文量

177

审稿时长

46 days

期刊介绍： Precision Engineering - Journal of the International Societies for Precision Engineering and Nanotechnology is devoted to the multidisciplinary study and practice of high accuracy engineering, metrology, and manufacturing. The journal takes an integrated approach to all subjects related to research, design, manufacture, performance validation, and application of high precision machines, instruments, and components, including fundamental and applied research and development in manufacturing processes, fabrication technology, and advanced measurement science. The scope includes precision-engineered systems and supporting metrology over the full range of length scales, from atom-based nanotechnology and advanced lithographic technology to large-scale systems, including optical and radio telescopes and macrometrology.