Development of a customized novel additively manufactured honing tool: Surface integrity and Abbott-Firestone assessment of the honed part

IF 3.5 2区工程技术 Q2 ENGINEERING, MANUFACTURING

Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology Pub Date : 2025-01-19 DOI:10.1016/j.precisioneng.2025.01.013

Mohsen Barmouz , Bahman Azarhoushang

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引用次数: 0

Abstract

The honing process is widely used for finishing cylindrical internal surfaces to achieve superior surface integrity. Traditional flexible honing tools, though affordable and easy to use, have limitations in processing multi-diameter holes, curved surfaces, and varying diameters. This research introduces a novel customized honing tool designed and fabricated using additive manufacturing, enabling rapid and efficient design adjustments for diverse applications. Experimental evaluations revealed its high performance, achieving surface roughness values of R_a ≈ 0.5 μm and S_a ≈ 0.3 μm. Abbott-Firestone curves showed reduced running-in periods (up to 30-fold), minimized wear, and extended component lifespan. Moreover, optimizing rotational speed and reciprocating cycles significantly improved surface quality, showcasing the tool's adaptability and potential as a superior finishing solution.

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一种定制的新型增材制造珩磨工具的开发：珩磨零件的表面完整性和雅培-凡士通评估

珩磨工艺被广泛用于圆柱内表面的精加工，以获得优异的表面完整性。传统的柔性珩磨工具虽然价格合理且易于使用，但在加工多直径孔、曲面和变直径时存在局限性。本研究介绍了一种使用增材制造设计和制造的新型定制珩磨工具，可以针对各种应用进行快速有效的设计调整。实验结果表明，该材料的表面粗糙度值分别为Ra≈0.5 μm和Sa≈0.3 μm。abbot - firestone曲线显示，磨合期缩短（高达30倍），磨损最小化，部件寿命延长。此外，优化转速和往复循环显著提高了表面质量，展示了该工具作为卓越精加工解决方案的适应性和潜力。

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来源期刊

Precision Engineering-Journal of the International Societies for Precision Engineering and Nanotechnology 工程技术-工程：制造

CiteScore

7.40

自引率

5.60%

发文量

177

审稿时长

46 days

期刊介绍： Precision Engineering - Journal of the International Societies for Precision Engineering and Nanotechnology is devoted to the multidisciplinary study and practice of high accuracy engineering, metrology, and manufacturing. The journal takes an integrated approach to all subjects related to research, design, manufacture, performance validation, and application of high precision machines, instruments, and components, including fundamental and applied research and development in manufacturing processes, fabrication technology, and advanced measurement science. The scope includes precision-engineered systems and supporting metrology over the full range of length scales, from atom-based nanotechnology and advanced lithographic technology to large-scale systems, including optical and radio telescopes and macrometrology.