Pushing boundaries in slurry microtunneling: Innovations in microtunnel boring machine design for hard rock conditions

Abstract

For microtunneling in hard rock, as it is encountered very often in alpine tunneling, the continuous further development of technologies plays a key role to overcome the limitations in drive length and to improve performance. During the last decades, the application range of slurry microtunneling has been considerably extended and more demanding projects have been designed for underground utilities installations worldwide, including many sewage tunnels and hydropower plants. The prevailing ground conditions still play a key role and determine the limits for alignment design and the possible use of trenchless construction methods. In hard rock conditions with high rock strength and/or abrasivity, the applicability of slurry microtunneling has been especially limited in the non-accessible diameter range in the past. With the new AVN 800 HR for hard rock microtunneling, Herrenknecht has developed a machine concept, enabling drives of up to 200 m, with precise steering of the MTBM. Longer drives, even through hard rock, make microtunneling a more economic, flexible, and more environmentally friendly construction method. New opportunities for clients and consultants in the planning of tunnel routes in alpine environments for different infrastructure installations can be considered, making trenchless installations even more cost-effective, while improving public acceptance.