Performance Analysis of Cement Plant Waste-Heat Recovery for Power Generation Based on Partial Evaporating Cycle with Ejector

Abstract

In the cement industry, much waste heat is released into the environment. The organic Rankine cycle is widely utilized to harness waste heat for power generation. However, significant energy is lost in the heat recovery process due to the finite temperature difference between the heat source and working fluid, resulting in low power output andefficiency. To enhance the heat recovery from the cement flue gas and increase power output and overall efficiency, a novel partial evaporating cycle with ejector is proposed and investigated in this study. Pinch point analysis is performed to characterize the heat recovery process in the evaporator. The effects of the evaporating temperature, outlet quality of the evaporator, and exit pressure of the primary expander on system performance are also investigated. Results show that partially evaporating the fluid improves heat matching and reduces the irreversibilities in the evaporator by up to 18.1% when the outlet quality of the fluid is 0.33. Maximum net power of 803.15 kW can be generated with an evaporating temperature of $130\hspace{0.17em}°C$, outlet quality of 0.33, and expander exit pressure of 1054.9 kPa. Additionally, the inclusion of the ejector increases the net power produced by up to 76.07 kW.