High-moisture meat analogs produced from dry-fractionated Faba bean, yellow pea, and functional soy proteins: Effects of mixture design and extrusion parameters on texture properties

IF 6.3 1区 农林科学 Q1 FOOD SCIENCE & TECHNOLOGY
Abdallah Fawky Elshamy , Kurt A. Rosentrater , Sami Ghnimi , M. Kamal Hossain , Volker Lammers , Volker Heinz , Mamadou Diakité
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Abstract

This study, using an augmented simplex centroid design (ASC-DoE), assessed how varying ingredient proportions and extrusion parameters affected the texture of high-moisture meat analogs (HMMAs), exploring faba bean (FB) and yellow pea (YP) dry-fractionated protein concentrates as sustainable alternatives, alone or mixed with functional wet-fractionated soybean protein concentrate (SB) for muscle-like texture. Results showed that pre-treatments enhanced functionality and flowability of FB and YP. Hardness, chewiness, and cutting strength were significantly influenced by total target moisture content (TMC), while screw speed was insignificant. Higher melting temperatures improved FB texture but softened YP. Springiness was minimally influenced by TMC and screw speed but significantly affected by material composition. Higher protein content and melting temperature promoted longitudinal fiber alignment, essential for meat-like textures. Substituting SB with FB and YP replicated HMMA textures, but color matching remained challenging. These findings establish the synergy between protein combinations and the optimization of extrusion process to meet the need for functional, sustainable plant proteins.

Industrial relevance

This study suggests optimizing experimental design for complex mixtures and extrusion parameters along with implementing effective pre-processing techniques to overcome challenges associated with dry-fractionated plant protein concentrates for producing muscle-like meat analogs using high-moisture extrusion, thereby providing practical and scalable solutions for the food industry. Selected meat analogs exhibited unique muscle-like texture, showcasing their potential as emerging product innovations for industrial applications that meet consumer expectations for texture and sustainability.
由蚕豆、黄豆和功能性大豆蛋白干分馏制备的高水分肉类类似物:混合物设计和挤压参数对质地特性的影响
本研究采用增强单形质心设计(ASC-DoE),评估了不同成分比例和挤压参数对高水分肉类类似物(hmas)质地的影响,探索蚕豆(FB)和黄豌豆(YP)干分馏蛋白浓缩物作为可持续替代品,单独使用或与功能性湿分馏大豆蛋白浓缩物(SB)混合使用,以获得肌肉样质地。结果表明,预处理增强了FB和YP的功能和流动性。总目标含水率(TMC)对硬度、耐嚼性和切削强度有显著影响,而螺杆转速对其影响不显著。较高的熔化温度改善了FB织构,但软化了YP。弹性受TMC和螺杆转速的影响最小,但受材料成分的影响较大。较高的蛋白质含量和熔融温度促进了纵向纤维排列,这对肉状纹理至关重要。用FB和YP代替SB可以复制HMMA纹理,但颜色匹配仍然具有挑战性。这些发现建立了蛋白质组合和优化挤出工艺之间的协同作用,以满足功能性可持续植物蛋白质的需求。本研究建议优化复杂混合物和挤压参数的实验设计,同时实施有效的预处理技术,以克服干法分馏植物蛋白浓缩物的挑战,利用高水分挤压生产类似肌肉的肉类,从而为食品工业提供实用和可扩展的解决方案。精选的肉类类似物表现出独特的肌肉状质地,展示了它们作为新兴产品创新的潜力,用于工业应用,满足消费者对质地和可持续性的期望。
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来源期刊
CiteScore
12.00
自引率
6.10%
发文量
259
审稿时长
25 days
期刊介绍: Innovative Food Science and Emerging Technologies (IFSET) aims to provide the highest quality original contributions and few, mainly upon invitation, reviews on and highly innovative developments in food science and emerging food process technologies. The significance of the results either for the science community or for industrial R&D groups must be specified. Papers submitted must be of highest scientific quality and only those advancing current scientific knowledge and understanding or with technical relevance will be considered.
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