Anti-wear behaviors of nanofluids at the micro-textured tool/chip interface of CBN tools with electromagnetic field effects

IF 5.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL
Wear Pub Date : 2025-01-10 DOI:10.1016/j.wear.2025.205735
Kedong Zhang , Mingjing Jiang , Haishan Li , Xuhong Guo , Yayun Liu , Chuanyang Wang
{"title":"Anti-wear behaviors of nanofluids at the micro-textured tool/chip interface of CBN tools with electromagnetic field effects","authors":"Kedong Zhang ,&nbsp;Mingjing Jiang ,&nbsp;Haishan Li ,&nbsp;Xuhong Guo ,&nbsp;Yayun Liu ,&nbsp;Chuanyang Wang","doi":"10.1016/j.wear.2025.205735","DOIUrl":null,"url":null,"abstract":"<div><div>The micro-texture fabricated on the cubic boron nitride (CBN) tool surface is an established method for enhancing the penetration ability of nanofluids into the tool/chip interface. However, achieving efficient and continuous cooling lubrication at the micro-textured tool/chip interface continues to pose significant challenges. In this study, we employed an external magnetic field to enhance the permeability of nanofluids, while also taking into account the effects of electroosmosis. The turning experiments conducted on superalloys using micro-textured CBN tools (named TSN) have validated the effectiveness of the proposed method. By increasing the magnetic field intensity to 1200 Gs and integrating an electroosmotic accelerator into Fe<sub>3</sub>O<sub>4</sub> nanofluids, the anti-wear properties of TSN were enhanced. This enhancement resulted in a reduction of cutting force by approximately 18 %, a decrease in cutting temperature by 9.1 %, and a reduction in surface roughness of machined workpiece by 43.04 %. Finally, the mechanism was discussed.</div></div>","PeriodicalId":23970,"journal":{"name":"Wear","volume":"564 ","pages":"Article 205735"},"PeriodicalIF":5.3000,"publicationDate":"2025-01-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Wear","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0043164825000043","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0

Abstract

The micro-texture fabricated on the cubic boron nitride (CBN) tool surface is an established method for enhancing the penetration ability of nanofluids into the tool/chip interface. However, achieving efficient and continuous cooling lubrication at the micro-textured tool/chip interface continues to pose significant challenges. In this study, we employed an external magnetic field to enhance the permeability of nanofluids, while also taking into account the effects of electroosmosis. The turning experiments conducted on superalloys using micro-textured CBN tools (named TSN) have validated the effectiveness of the proposed method. By increasing the magnetic field intensity to 1200 Gs and integrating an electroosmotic accelerator into Fe3O4 nanofluids, the anti-wear properties of TSN were enhanced. This enhancement resulted in a reduction of cutting force by approximately 18 %, a decrease in cutting temperature by 9.1 %, and a reduction in surface roughness of machined workpiece by 43.04 %. Finally, the mechanism was discussed.
求助全文
约1分钟内获得全文 求助全文
来源期刊
Wear
Wear 工程技术-材料科学:综合
CiteScore
8.80
自引率
8.00%
发文量
280
审稿时长
47 days
期刊介绍: Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信