{"title":"Convenient manufacturing of gradient EVA/carbon nanostructure composite foams for green electromagnetic shielding","authors":"Liqiang Shang , Hao Zheng , Jiali Chen , Yiming Ren , Wenge Zheng , Bin Shen","doi":"10.1016/j.coco.2025.102289","DOIUrl":null,"url":null,"abstract":"<div><div>Construction of conductive polymer composites (CPCs) for green electromagnetic interference (EMI) shielding with efficient shielding effectiveness (SE) but low EM reflection is urgently needed. Though the introduction of cellular or gradient structures can effectively reduce EM reflection, most current methods for preparing gradient CPC foams are relatively complex and lack sufficient applicability for large-scale production. Herein, we demonstrate the convenient fabrication of gradient-structured EVA/carbon nanostructure (CNS) foams through chemical foaming of thermally molded EVA/CNS composites with gradient CNS construction. Compared to uniform EVA/CNS foams, lower R coefficient with an effective EMI SE of >20 dB was obtained for gradient EVA/CNS foams with 3 phr CNS, accompanied by an average green shielding index (g<sub>s</sub>) of ∼2.8. This study provides a more feasible two-step process of thermal press molding and chemical foaming for mass manufacturing of gradient CPC foams with effective green EMI shielding characteristics.</div></div>","PeriodicalId":10533,"journal":{"name":"Composites Communications","volume":"54 ","pages":"Article 102289"},"PeriodicalIF":6.5000,"publicationDate":"2025-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Composites Communications","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2452213925000427","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, COMPOSITES","Score":null,"Total":0}
引用次数: 0
Abstract
Construction of conductive polymer composites (CPCs) for green electromagnetic interference (EMI) shielding with efficient shielding effectiveness (SE) but low EM reflection is urgently needed. Though the introduction of cellular or gradient structures can effectively reduce EM reflection, most current methods for preparing gradient CPC foams are relatively complex and lack sufficient applicability for large-scale production. Herein, we demonstrate the convenient fabrication of gradient-structured EVA/carbon nanostructure (CNS) foams through chemical foaming of thermally molded EVA/CNS composites with gradient CNS construction. Compared to uniform EVA/CNS foams, lower R coefficient with an effective EMI SE of >20 dB was obtained for gradient EVA/CNS foams with 3 phr CNS, accompanied by an average green shielding index (gs) of ∼2.8. This study provides a more feasible two-step process of thermal press molding and chemical foaming for mass manufacturing of gradient CPC foams with effective green EMI shielding characteristics.
期刊介绍:
Composites Communications (Compos. Commun.) is a peer-reviewed journal publishing short communications and letters on the latest advances in composites science and technology. With a rapid review and publication process, its goal is to disseminate new knowledge promptly within the composites community. The journal welcomes manuscripts presenting creative concepts and new findings in design, state-of-the-art approaches in processing, synthesis, characterization, and mechanics modeling. In addition to traditional fiber-/particulate-reinforced engineering composites, it encourages submissions on composites with exceptional physical, mechanical, and fracture properties, as well as those with unique functions and significant application potential. This includes biomimetic and bio-inspired composites for biomedical applications, functional nano-composites for thermal management and energy applications, and composites designed for extreme service environments.