Mechanical force modeling and experimental verification of ultrasonic vibration assisted milling of high volume fraction SiCp/AL

IF 6.3 2区 材料科学 Q2 CHEMISTRY, PHYSICAL
Mingjun Zhang, Jiangtao Yang, Feng Jiao , Xinbo Wang, Helong Liu, Yaowei Lv
{"title":"Mechanical force modeling and experimental verification of ultrasonic vibration assisted milling of high volume fraction SiCp/AL","authors":"Mingjun Zhang,&nbsp;Jiangtao Yang,&nbsp;Feng Jiao ,&nbsp;Xinbo Wang,&nbsp;Helong Liu,&nbsp;Yaowei Lv","doi":"10.1016/j.jallcom.2025.178870","DOIUrl":null,"url":null,"abstract":"<div><div>SiCp/Al composites are consisted of silicon carbide granules as the enhancing phase and Al as the substrate. This material combines the advantages of aluminum alloys and SiC. Accordingly, it finds wide-ranging applications in aerospace, military, etc. Nevertheless, the development of SiCp/Al composites is impeded by difficulties of machining and high costs. In this paper, a theoretical analysis of the milling forces during longitudinal-torsional ultrasonic assisted milling (LTUAM) of SiCp/Al composites was presented. Additionally, a cutting force prediction model was constructed to afford theoretical guidance for the LTUAM test on SiCp/Al composite. The LTUAM experimental platform was constructed to enable the prediction model to be validated. By using this experimental platform, the effectiveness of the model was validated through a one-factor experiment and the experimental result demonstrated satisfactory predictive performance. Furthermore, the disparities in cutting forces between ultrasonic and traditional processing were investigated and the conclusions revealed that LTUAM can efficaciously diminish the cutting force. The investigation of LTUAM for SiCp/Al composites in this paper could provide theoretical guidance for ultrasound-assisted machining of difficult-to-machine composites. Additionally, it can to some extent facilitate the application of ultrasonic machining technology and SiCp/Al composites in a more extensive application.</div></div>","PeriodicalId":344,"journal":{"name":"Journal of Alloys and Compounds","volume":"1016 ","pages":"Article 178870"},"PeriodicalIF":6.3000,"publicationDate":"2025-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Alloys and Compounds","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0925838825004281","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
引用次数: 0

Abstract

SiCp/Al composites are consisted of silicon carbide granules as the enhancing phase and Al as the substrate. This material combines the advantages of aluminum alloys and SiC. Accordingly, it finds wide-ranging applications in aerospace, military, etc. Nevertheless, the development of SiCp/Al composites is impeded by difficulties of machining and high costs. In this paper, a theoretical analysis of the milling forces during longitudinal-torsional ultrasonic assisted milling (LTUAM) of SiCp/Al composites was presented. Additionally, a cutting force prediction model was constructed to afford theoretical guidance for the LTUAM test on SiCp/Al composite. The LTUAM experimental platform was constructed to enable the prediction model to be validated. By using this experimental platform, the effectiveness of the model was validated through a one-factor experiment and the experimental result demonstrated satisfactory predictive performance. Furthermore, the disparities in cutting forces between ultrasonic and traditional processing were investigated and the conclusions revealed that LTUAM can efficaciously diminish the cutting force. The investigation of LTUAM for SiCp/Al composites in this paper could provide theoretical guidance for ultrasound-assisted machining of difficult-to-machine composites. Additionally, it can to some extent facilitate the application of ultrasonic machining technology and SiCp/Al composites in a more extensive application.
高体积分数 SiCp/AL 超声波振动辅助铣削的机械力建模和实验验证
SiCp/Al复合材料由碳化硅颗粒作为增强相,Al作为衬底组成。这种材料结合了铝合金和碳化硅的优点。因此,它在航空航天、军事等方面有广泛的应用。然而,SiCp/Al复合材料的发展受到加工困难和高成本的阻碍。本文对SiCp/Al复合材料纵向-扭转超声辅助铣削过程中的铣削力进行了理论分析。建立了切削力预测模型,为SiCp/Al复合材料的LTUAM试验提供理论指导。搭建LTUAM实验平台,对预测模型进行验证。利用该实验平台,通过单因素实验验证了模型的有效性,实验结果显示出满意的预测效果。分析了超声加工与传统加工在切削力方面的差异,发现超声加工能有效地减小切削力。本文对SiCp/Al复合材料超声辅助加工的研究可为难加工复合材料的超声辅助加工提供理论指导。此外,它可以在一定程度上促进超声波加工技术的应用和SiCp/Al复合材料的更广泛的应用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 求助全文
来源期刊
Journal of Alloys and Compounds
Journal of Alloys and Compounds 工程技术-材料科学:综合
CiteScore
11.10
自引率
14.50%
发文量
5146
审稿时长
67 days
期刊介绍: The Journal of Alloys and Compounds is intended to serve as an international medium for the publication of work on solid materials comprising compounds as well as alloys. Its great strength lies in the diversity of discipline which it encompasses, drawing together results from materials science, solid-state chemistry and physics.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术官方微信