Enhancing mode I fracture resistance of aluminium-carbon fibre-reinforced polymer hybrid composites via boehmite crystallisation and through thickness reinforcement

IF 23.2 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES
Raja Muhamad Hafiz Raja Adzhar, Matthew Blacklock, Martin Birkett
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引用次数: 0

Abstract

Hybrid aluminium-carbon fibre-reinforced polymer (Al-CFRP) composites are attracting increasing attention in high-tech aviation and automotive applications, but successfully joining them is challenging due to their differing physiochemical properties, and various surface pretreatments are applied to enhance their interfacial bonding. Herein, we develop a novel method to significantly enhance Al-CFRP bond strength by boehmite crystallisation of aluminium through thickness reinforcement (TTR) pins embedded in the CFRP matrix. The hybrid Al-CFRP joints were prepared using flat aluminium substrates and substrates with 1 mm diameter TTR pins, which were both pretreated with the boehmite crystallisation process and compared to conventional chemical etched, micro blasted, and untreated aluminium control surfaces assembled with CFRP layers in a double cantilever beam configuration for mode I testing. Results reveal that the boehmite crystallisation process can successfully grow a sea of nano needle structures on the flat aluminium surface, which significantly enhances interfacial bonding with the CFRP, leading to increases in fracture toughness of 70%, 250%, and 555% over chemical etched, micro blasted, and untreated control joints, respectively. The addition of aluminium TTR pins provide further reinforcement to the CFRP, and crystallisation of the pins increases the mode I fracture resistance of the Al-CFRP hybrid composite joints by over 1800% compared to joints made with untreated aluminium substrates.

Graphical Abstract

薄水铝石结晶和厚度增强增强铝碳纤维增强聚合物杂化复合材料的I型抗断裂性能
混合铝-碳纤维增强聚合物(Al-CFRP)复合材料在高科技航空和汽车领域的应用越来越受到关注,但由于其不同的物理化学性质,成功地结合它们是具有挑战性的,并且采用各种表面预处理来增强其界面结合。在此,我们开发了一种新方法,通过嵌入CFRP基体的厚度增强(TTR)销,通过铝的薄水铝石结晶,显著提高Al-CFRP结合强度。混合Al-CFRP接头采用平面铝基材和直径为1mm的TTR引脚基材制备,两者均采用薄铝石结晶工艺进行预处理,并与传统的化学蚀刻、微喷喷和未经处理的铝控制表面进行比较,这些控制表面与CFRP层在双悬臂梁配置中组装进行I型测试。结果表明,薄水铝石结晶工艺可以成功地在铝表面形成纳米针状结构海洋,显著增强了CFRP与CFRP的界面结合,断裂韧性分别比化学蚀刻、微喷和未经处理的对照接头提高了70%、250%和555%。铝TTR销的添加为CFRP提供了进一步的增强,与未经处理的铝基材制造的接头相比,销的结晶使Al-CFRP混合复合材料接头的I型抗断裂能力提高了1800%以上。图形抽象
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来源期刊
CiteScore
26.00
自引率
21.40%
发文量
185
期刊介绍: Advanced Composites and Hybrid Materials is a leading international journal that promotes interdisciplinary collaboration among materials scientists, engineers, chemists, biologists, and physicists working on composites, including nanocomposites. Our aim is to facilitate rapid scientific communication in this field. The journal publishes high-quality research on various aspects of composite materials, including materials design, surface and interface science/engineering, manufacturing, structure control, property design, device fabrication, and other applications. We also welcome simulation and modeling studies that are relevant to composites. Additionally, papers focusing on the relationship between fillers and the matrix are of particular interest. Our scope includes polymer, metal, and ceramic matrices, with a special emphasis on reviews and meta-analyses related to materials selection. We cover a wide range of topics, including transport properties, strategies for controlling interfaces and composition distribution, bottom-up assembly of nanocomposites, highly porous and high-density composites, electronic structure design, materials synergisms, and thermoelectric materials. Advanced Composites and Hybrid Materials follows a rigorous single-blind peer-review process to ensure the quality and integrity of the published work.
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