Rectangular Improvement Method for Plan View Pattern of Plates During the Angular Rolling Process.

Abstract

The effect of the angular rolling process on the plan view pattern of a plate was studied, and the rectangular influencing factors and improvement methods for this process were proposed in this paper. DEFORM (v11.0) finite element software was used to simulate the processes of conventional rolling and angular rolling, and the degree of rectangularity of plates under different rolling process conditions was compared. A formula to characterize the degree of rectangularity of plates was established; the closer this value is to one, the better the degree of rectangularity. Considering the actual rolling process conditions, the range of theoretically calculated rectangular rotation angles was extended to obtain the optimum rectangular rotation angle using the finite element simulation method. In the two-pass angular rolling process, the optimal rectangular angle of the second pass was 14.275° when the first pass was 15°. The optimal rectangular angle of the plate was 19.008° when the first pass' angle was 20°. Two-pass angular rolling is different to four-pass rolling, and the simulation results showed that J 15° 4 (1.0012) was less than J 15° 2 (1.0015) and J 20° 4 (1.0034) was less than J 20° 2 (1.0055). The rectangularity degree of the four-pass process was better than the two-pass process. Angular rolling experiments were carried out, and the actual data show that the characteristic rectangular value of the rolled piece was 1.003 during the four-pass process and 1.014 during the two-pass process. This verified that separating the one-group two-pass angular rolling process from the one-group four-pass angular rolling process can improve the rectangular degree of the rolled plate, thereby increasing the yield rate. This provides a theoretical basis for industrial applications.