Experimental investigation of vortex rope mitigation in a 10 MW axial turbine

Abstract

Increased utilization of hydraulic turbines as a regulatory tool for electrical grid stabilization forces some turbines to operate away from their design point, thus increasing wear and tear. In here, rotating vortex rope (RVR) mitigation by means of radial insertion of cylindrical rods in the draft tube is investigated experimentally on a 10 MW Kaplan turbine operating as a propeller. Pressure measurements in the draft tube, runner chamber and spiral casing, along with strain and acceleration measurements on the turbine shaft are performed to scrutinize the effectiveness of the mitigation system. Three part-load operating points are investigated, corresponding to 83%, 72%, and 68% of the guide vane servo stroke relative to the best-efficiency point opening. It is shown that the mitigation system dampens the harmful effects of the vortex rope at all operating points, especially at lower part-load conditions. Specifically, the pressure amplitude of the RVR fundamental mode inside the runner chamber reduces by 84%, 63%, and 73% at the three investigated operating points, relative to the amplitudes without mitigation. On the turbine shaft, the fundamental mode of the axial thrust oscillations at the RVR frequency reduces by 65%, 83%, and 95%. It is shown that the mitigation does not come with a high cost on the turbine time-averaged efficiency over the course of the measurements, the penalty being 2%, 2.5%, and 3.2% at the protrusion length where optimal mitigation is achieved at each operating point. For high-head machines, the penalty is expected to be lower since the relative importance of the draft tube diminishes for higher heads.