Tool wear and surface topography shaping after TPl multi-axis milling of Ni-based superalloy of the torus milling cutter using the strategy of adaptive change of the active cutting edge segment

IF 5.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL
Wear Pub Date : 2024-11-26 DOI:10.1016/j.wear.2024.205637
Michał Gdula , Jerzy Józwik , Agnieszka Skoczylas
{"title":"Tool wear and surface topography shaping after TPl multi-axis milling of Ni-based superalloy of the torus milling cutter using the strategy of adaptive change of the active cutting edge segment","authors":"Michał Gdula ,&nbsp;Jerzy Józwik ,&nbsp;Agnieszka Skoczylas","doi":"10.1016/j.wear.2024.205637","DOIUrl":null,"url":null,"abstract":"<div><div>This paper details an investigation of the process of multi-axis high-speed milling of the surface of Ni-based superalloy Inconel 718 parts used the torus milling cutter. Presents the issues and development of the own models of the multi-axis milling in a kinematic variant of the TPl (Tool Pulling) type in terms of tool wear. Because the cutting speed in finishing high-speed milling is the parameter with the greatest influence on tool life and surface roughness, the dependence of the variation of the cutting speed at the torus part of the cutter was first determined as a function of the distance from the tip point along the axial direction and the geometrical parameters of the torus. A model for multi-axis milling of the TPl type was developed and described in a simplified manner, which forms the basis of an own ACACES strategy for segmenting the cutting edge of a torus milling cutter. The adaptation of a given segment to the active cutting edge during machining was based on tool wear and kinematic roughness criteria. Simulations and experiments of multi-axis milling were carried out, and the necessary analyses were performed. In this paper, in addition to testing an in-house strategy for multi-axis milling used the torus milling cutter, the problem of defining the cutting speed in relation to the nominal diameter and effective diameter of the tool is investigated for the first time. In addition, wear measurement was carried out using an in-house methodology, taking full advantage of the capabilities of the multi-axis machining centre, which significantly reduced measurement time and positively influenced the effectiveness of tool life assessment. Using the own ACACES strategy of the multi-axis surface milling of parts made of Ni-based superalloys, an almost fourfold increase in torus cutter life was achieved compared to the conventional strategy, while maintaining the required machined surface roughness parameters.</div></div>","PeriodicalId":23970,"journal":{"name":"Wear","volume":"562 ","pages":"Article 205637"},"PeriodicalIF":5.3000,"publicationDate":"2024-11-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Wear","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0043164824004022","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
引用次数: 0

Abstract

This paper details an investigation of the process of multi-axis high-speed milling of the surface of Ni-based superalloy Inconel 718 parts used the torus milling cutter. Presents the issues and development of the own models of the multi-axis milling in a kinematic variant of the TPl (Tool Pulling) type in terms of tool wear. Because the cutting speed in finishing high-speed milling is the parameter with the greatest influence on tool life and surface roughness, the dependence of the variation of the cutting speed at the torus part of the cutter was first determined as a function of the distance from the tip point along the axial direction and the geometrical parameters of the torus. A model for multi-axis milling of the TPl type was developed and described in a simplified manner, which forms the basis of an own ACACES strategy for segmenting the cutting edge of a torus milling cutter. The adaptation of a given segment to the active cutting edge during machining was based on tool wear and kinematic roughness criteria. Simulations and experiments of multi-axis milling were carried out, and the necessary analyses were performed. In this paper, in addition to testing an in-house strategy for multi-axis milling used the torus milling cutter, the problem of defining the cutting speed in relation to the nominal diameter and effective diameter of the tool is investigated for the first time. In addition, wear measurement was carried out using an in-house methodology, taking full advantage of the capabilities of the multi-axis machining centre, which significantly reduced measurement time and positively influenced the effectiveness of tool life assessment. Using the own ACACES strategy of the multi-axis surface milling of parts made of Ni-based superalloys, an almost fourfold increase in torus cutter life was achieved compared to the conventional strategy, while maintaining the required machined surface roughness parameters.
求助全文
约1分钟内获得全文 求助全文
来源期刊
Wear
Wear 工程技术-材料科学:综合
CiteScore
8.80
自引率
8.00%
发文量
280
审稿时长
47 days
期刊介绍: Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信